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Maintenance, Pvt system – Polaris Sportsman 9922233 User Manual

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MAINTENANCE

PVT System

The basic operation of the Polaris PVT system is dependent on engine

speed and vehicle torque requirements. As engine speed increases, the

force exerted on the movable drive sheave by the flyweights also

increases. This, in turn, increases the amount of pinch applied to the

drive belt. Similarly, if the engine speed decreases, the amount of cen-

trifugal force decreases, reducing the amount of belt pinch.
The approximate gear ratio difference between high and low range is

1:2.25. This difference in gearing affects the operation of the PVT, espe-

cially at speeds less than 7 MPH (11 km/h), due to the system's depen-

dence on engine speed.
For example, when operating at a ground speed of 3 MPH (5 km/h) in

low range, the engine speed would be around 3000 RPM. This is well

above the engagement speed of 1200 - 1400 RPM. However, in high

range at 3 MPH (5 km/h), the engine would be running at only 1500

RPM. Whenever operating this close to the engagement speed, the

engine may be running at a speed too low to provide the pinch needed to

prevent belt slip. Belt slip is responsible for creating the excessive heat

that destroys belts, wears clutch components and causes outer clutch

covers to fail.
The air temperature in the clutch cover is substantially reduced by using

low range while operating at low ground speeds. Reducing the tempera-

ture inside the clutch cover greatly extends the life of the PVT compo-

nents (belt, cover, etc.).