Electrical diagrams, Power feed 10m single/dual – Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A User Manual
Page 136
ELECTRICAL DIAGRAMS
G-6
POWER FEED 10M SINGLE/DUAL
SCHEMATIC - ENTIRE MACHINE - CODE 11086, 11216 (G4440)
E
THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND
CIRCUITRY MAY BE
DIFFERENT
FROM AN ACTUAL MACHINE.
G4440
POWER FEED 10M SINGLE (BENCH)
MACHINE SCHEMATIC
NONE
-
TJP
ZUCKER
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
UF
CRM22115-FX
1
PAGE ___ OF ___
1
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
6/19/2006
J86
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF P.C. BOARD)
J81,J82
6
5
10
1
3
4
1
2
J85,J87
9
8
16
1
4
6
1
3
J84,J810
5
4
8
1
J1,J83,J88
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
COLOR CODE
B -
BLACK
W -
WHITE
R -
RED
U -
BLUE
J2,J811
1
2
B-BLACK
R-RED
U-BLUE
W-WHITE
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1
6
7
12
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
P10
FEED HEAD
P.C. BOARD
4J88
3
2
1
CURRENT
WFS
VOLTS
TRIM
PANEL ENCODERS
2 STEP/ 4 STEP
SWITCH
-
+
DIODE BRIDGE
5-32 VDC
1.8 OHMS
13 SECOND AVERAGE CURRENT
LIMIT = 6.3A
(LIMIT IS SOFTWARE SET)
50-800/PM OR 75-1200PM
1
+15V
2
+5V
3
/SS
4
CS1
5
CS2
6
CS3
7
MISO
8
SCK
9
MOSI
10
COM
FOR ALL FLEX AND
SHIELDED CABLE
PUSH-PULL GUN
DAUGHTER
P.C. BOARD
5K
7 PIN
PUSH-PULL
GUN
CONNECTION
PROVIDES BRAKING
OF THE PUSH-PULL
GUN MOTOR AND
CONDITIONS THE
SIGNAL FROM THE
POTENTIOMETER.
2J811
TO PUSH-PULL
GUN MOTOR DRIVE
+40V DC SUPPLY FOR
PUSH-PULL GUN MOTOR
(NON-ISOLATED)
DISPLAY P. C. BOARD
(SCHEMATIC:L11756)
OPTIONAL MEMORY P.C. BOARD
(SCHEMATIC:L11897)
FLEX
(OPTIONAL)
E
L1
TOROID
3J81
4J81
5 PIN ARCLINK
CONNECTOR TO
POWER SOURCE
{
TRIGGER
0V TO COMMON WHEN
SWITCH CLOSED
+15VDC
9J85
6J85
5J84
579A
COLD INCH/
GAS PURGE SWITCH
COLD INCH
GAS PURGE
579
586
535
ARC VOLTAGE
FEEDBACK
GAS
PERFORMS ALL USER INTERFACE,
WIRE DRIVE, AND GAS SOLENOID
CONTROL FUNCTIONS.
S9
MSP4 P.C. BOARD
(SCHEMATIC: G4456)
LEDS
LED DISPLAY
LED DISPLAY
A-GUN-B
PUSHBUTTON
LED
1
2
O
N
SINGLE
HEAD
DUAL
HEAD
FEEDER
FUTURE
S9
SEE IM MANUAL FOR ERROR CODES
OR WWW.POWERWAVESOFTWARE.COM
OR SERVICE NAVIGATOR DIAGNOSTIC UTILITIES
MEMORY
PANEL
MSP4
PANEL
DISPLAY
PANEL
SET SWITCH 1 "ON"
(SINGLE HEAD) AND
SWITCH 2 "ON" (FEEDER) AS
SHOWN ON DIP SWITCH S9.
MOTORS WILL NOT
RUN IF DIODE IS
OPEN, REVERSED,
OR DISCONNECTED
M
O
T
O
R
+
CAPACITOR
CAPACITOR CONNECTS
FROM PIN 10 OF SHIELDED
CABLE TO FRAME GROUND.
6J
1
SELECT P.C. BOARD
2J
2
513
400F
1J
1
2J
1
3J
1
4J
1
J2
CASE
67A
51
4
2J81 1J81
4J82 3J82 2J82 1J82 14J85 13J85
+15V
O
V
W
HE
N
"O
N
"
NOTE: WILL WORK WITH
LINKNET POWER SOURCE BUT
WILL ONLY SHOW AND HAVE
LINKNET FEATURES
A
B
D
E
541
542
67B
540
500
500B
INPUT ELECTRODE
CABLE CONNECTION
67A
FEED PLATE
GENERAL
GMAW
STD. CV
5
CV GMAW POWER MODE
40
FCAW
STD. CV
6
STICK SOFT (7018)
1
STICK CRISP (6010)
2
CC TIG
TOUCH START
3
GOUGE
---
9
ALUMINUM
0.035
3/64
1/16
GMAW
Ar 148
71
73
4043 PULSE
Ar 149
72
74
PULSE ON PULSE Ar 98
99
100
50
0B
(SCHEMATIC S24779)
+15VDC
+5VDC
SIGNAL
STEEL
0.030 0.035 0.045 0.052
GMAW
CO2
---
10
20
24
GMAW
Ar (MIX)
94
11
21
25
PULSE (CRISP)
Ar (MIX)
95
12
22
26
PULSE (SOFT)
Ar (MIX)
---
14
19
28
STT (NO TAIL OUT) CO2 Ar/CO2
109
109
125
125
STTll
CO2 Ar/CO2
110
110
126
126
0.035 3/64 1/16
GMAW
Ar
151
75
77
5356 PULSE
Ar
152
76
78
PULSE ON PULSE Ar
101
102
103
STAINLESS
0.030
0.035
0.045
GMAW Ar (MIX)
61
31
41
GMAW Ar/He/CO2 63
33
43
PULSE Ar/CO2
66
36
46
PULSE Ar/O2
62
32
42
PULSE Ar/He/CO2 ---
34
44
STT
Ar/He/CO2 109
109
125
STTll
Ar/He/CO2 110
110
126
METAL CORE
0.045
0.052
1/16
GMAW Ar/CO2
81
83
85
PULSE Ar/CO2
82
84
86
WFS
AMPS
VOLTS
TRIM
3
2
1
580
58
5B
58
5A
587
585
582
581
FLEX
(OPTIONAL)
FLEX
-OR-
SET UP LED
WELD MODE, WIRE SIZE,
ERROR CODES, SEVEN
SEGMENTAND ALPHA
NUMERIC DISPLAY
INFRARED TRANSCEIVER
(WIRELESS COMMUNICATION)
WELD MODE LED
ARC CONTROL LED
SELECT PUSHBUTTON
SELECT PUSHBUTTON
END OPTIONS LED
START OPTIONS LED
16 DETENT
ENCODER
67B
54
1
54
2
50
0
54
0
CA
N
CA
N
COM
+40VD
C
8
7
6
5
4
3
2
1
SHIELDED CABLE
6J810
4J810
3J810
2J810
8J810
1J810
5J810
526
548
6J84
6J85
8J84
1J88
518
PUSH-PULL GUN
BRAKE SIGNAL
(0 VOLT = MOTOR BRAKE
0-5V PUSH-PULL GUN
POTENTIOMETER SIGNAL
REQUIRED FOR
4 STEP MODE
16J85
15J85
B
W
RED/GREEN
STATUS LED
SEE ERROR TABLE
IN IM MANUAL
HIGH
ON
DE
F.
LOW
OF
F D
EF
.
FEED SPEED GEAR
8
FU
NC
TION
7
6
5
4
3
2
DIP SWITCH S1 SETTING CHART
TO
GG
LE
NO
.
1
POLARITY
NEG
SPARE
POS
10
J8
6
9J
86
8J
86
7J
86
6J
86
5J
86
4J
86
3J
86
2J
86
1J
86
10P
86
9P
8
6
8P
8
6
7P
8
6
6P
8
6
5P
8
6
4P
8
6
3P
8
6
2P
8
6
1P
8
6
(SCHEMATIC L12008)
ON
OFF
S
1
S
EE S1
SETTING
C
HART
(SCHEMATIC G3883)
1J811
5J83
5J83
554
640A
5J88
595
640
SET UP MENU
To access, press the right and left push buttons
on the MSP4 panel simultaneously
Setup feature numbers may vary between software
versions. Must read small display to find your
specific feature you want. These P numbers listed
are for reference.
SET UP MENU FEATURES
P.0 = On/Off enter exit set up mode
P1 = WFS English/metric
P2 = Left display amps/wfs
P4 = Trigger memory recall
P5 = Trigger procedure change
P6 = Stall factor
P7 = Push pull gun offset
P8 = New TIG solenoid feature
P80-89 = Senses from studs on S25629-09
P99 = Show test mode 200.201
P100 = View diagnostics
P102 = Fatal log
P103 = View software
P104 = Hardware version
P105 = Welding software
P200 = CC test 25-600
P201 = CV test 10-35
P202 = CC test 10A
P203 = CC test 355A
P204 = CC test 455A
P205 = CC test 550A
P206 = CV test 10V to 30 V
P207 = 1/0 test 25-600
P208 = STT test 170A
P209 = 1 curve 0-600A
P210 = Step resp background
P211 = V curve 0-70V 10-70V
P212 = OCV test
P215 = Touch sense
P255 = Show weld file
10J85
7J85
5J85
12J85
11J85
580
587
585
582
581
S4
S2
1J83
2J83
3J83
4J83
DUAL
PROCEDURE
A
C
SCHEMATIC M19487
PROCEDURE
A = OPEN
B = CLOSED
1J84
7J84
4J84
2J85
1J85
3J85
4J85
532B
570C
543
MOTOR GEARBOX
TACH
1
2
3
4
R
U
B
R
U
B
5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
B
W
ACCESS THIS
CONNECTOR BY REMOVING
THE WIRE DRIVE
ASSEMBLY ACCESS DOOR
550
551
553
554
PWM CONTROLLED
6.5 VDC WHEN GAS IS
FLOWING. COIL
MEASURES 21 OHMS.
12 VDC COIL
L2
TOROID
MOTOR +
MOTOR -
GAS SOLENOID +
GAS SOLENOID -
531
537
534
TRIGGER
SUPPLY FOR TRIGGER AND DUAL
DUAL PROCEDURE
0VDC @ 50 IN/MIN
24VDC @ 700 IN/MIN
OPTIONAL 6 PIN
REMOTE FOOT
AMPTROL CONNECTION
(WIRE DRIVE BOX REAR)
570E
532E
77E
76E
75E
4 5 6 3 2 1
D A C B F
B
A
M
E F C D G
75
76
77
M
O
T
O
R
-
570A
570
532A
570B
P13
P14
3218
3214
3218
3214
76
75
77
(WIRE DRIVE REAR LOW)
(WIRE DRIVE REAR)
P11
(WIRE DRIVE FRONT)
PUSH-PULL GUN WIRE
FEED SPEED CONTROL
PUSH-PULL
GUN TRIGGER
AMPHENOL
(LOWER REAR )
SHUTDOWN INPUT (DISCONNECT
FOR FLOW SWITCH CONNECTION)
(INSIDE WRAPAROUND)
+40
AC
(WIRE DRIVE FRONT)
(WIRE DRIVE FRONT)
PCT AND RESISTORS
PROTECTED ON
DAUGHTER BOARD
J87 NOT USED
CLEAN ROOM USE
P15
P16
L3
4
2
1
REAR ACCESS
PANEL
(DRIVE MOTOR
PANEL DIVIDER)
(FRONT BASE)
CONTROL BOX
FRONT AND
REAR
(DIVIDER PANEL REAR
ACCESS DOOR SIDE)
532
570D
543
D
E
B
{
3
P9
SPARE
SPARE
SPARE
SPARE
SPARE
(DIVIDER PANEL)
FILTER P.C. BD.
SPOOL GUN/PUSH-PULL MOTOR
C
67
LED
A-GUN-B
MEMORY IS STORED ON
U/I FEED BOARD
Grid load testing use
}
WELD MODE SELECTIONS (POWER SOURCE WELD FILE DEPENDENT
AVG. = 2V
50/IPM = 125 HZ.
400/IPM = 985 HZ.
800/IPM = 1.970K HZ.
}
TYPICAL CURRENT:
DRAW @ 600/PM = 1.6 AMPS
@ 800/PM = 1.85 AMPS
G-6
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.