Electrical diagrams, Left side of wire drive (viewed from front) g-5, Power feed 10m single/dual – Lincoln Electric POWER FEED 10M SINGLE/DUAL SVM172-A User Manual
Page 135
ELECTRICAL DIAGRAMS
G-5
POWER FEED 10M SINGLE/DUAL
SCHEMATIC - ENTIRE MACHINE - CODE 10962 (G4320-1)
EN
-1
70
SO
LI
D
ED
G
E
G432
0-1
ENGINEERING CONTROLLED
MANUFACTURER:
No
RELEASED A.03 FROM X.
A
THE INFORMATION ON THIS
PRINT IS FOR REFERENCE
ONLY. COMPONENTS AND
CIRCUITRY MAY BE DIFFERENT
FROM AN ACTUAL MACHINE.
G4320-1
POWER FEED 10M DUAL (BENCH)
MACHINE SCHEMATIC
NONE
TJP
McQuerry
DRAWN BY:
DESIGN INFORMATION
ENGINEER:
APPROVED:
REFERENCE:
EQUIPMENT TYPE:
SUBJECT:
SCALE:
MATERIAL
DISPOSITION:
APPROVAL
DATE:
PROJECT
NUMBER:
NA
CRM36415
1
PAGE ___ OF ___
1
DOCUMENT
NUMBER:
DOCUMENT
REVISION:
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED
TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.
PROPRIETARY & CONFIDENTIAL:
7/15/2004
LEAD COLOR CODE:
B-BLACK
R-RED
U-BLUE
W-WHITE
COMPONENT VALUE UNITS:
CAPACITOR: MFD/VOLTS
RESISTOR: OHMS/WATTS
CONNECTOR PIN NUMBERS:
VIEW OF CONNECTOR ON PC BOARD
1
6
7
12
LATCH
EX. 12 PIN CONNECTOR
LABELS:
COMMON
FRAME GROUND
J86
CAVITY NUMBERING SEQUENCE
(COMPONENT SIDE OF P.C. BOARD)
J81,J82
6
5
10
1
3
4
1
2
J85,J87
9
8
16
1
4
6
1
3
J84,J810
5
4
8
1
J1,J83,J88
GENERAL INFORMATION
ELECTRICAL SYMBOLS PER E1537
COLOR CODE
B -
BLACK
W -
WHITE
R -
RED
U -
BLUE
J2,J811
1
2
6J83
2J83
3J83
551
553
FEEDHEAD
P.C. BOARD
(LOCATED ON
DIVIDER PANEL)
(SCHEMATIC G3883)
1J88
8J84
518
5J85
12J85
4J83
554
POSITIONS 1-6 OFF
POSITION 7 IS POLARITY
"OFF" FOR ELECTRODE POSITIVE
"ON" FOR ELECTRODE NEGATIVE
POSITION 8 IS FEED SPEED GEAR
"OFF" FOR LOW SPEED
"ON" FOR HIGH SPEED
DIP SWITCH S1 SETTING
MOTOR -
GAS SOLENOID +
GAS SOLENOID -
4J88
7J85
10J85
585
582
587
580
3
2
1
CURRENT/WFS
VOLTS/TRIM
PANEL ENCODERS
1J83
550
MOTOR +
1J85
2J85
543
570C
7J84
4J84
537
534
1J84
531
5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
ACCESS THIS CONNECTOR
BY REMOVING THE WIRE
DRIVE ASSEMBLY
OPTIONAL
6 PIN REMOTE FOOT
AMPTROL CONNECTION
(WIRE DRIVE FRONT)
-
+
5J83
536
554
1
2
3
4
R
U
B
R
U
B
TACH
MOTOR / GEARBOX
5-32 VDC
1.8 OHMS
13 SECOND AVERAGE
CURRENT LIMIT = 6.3A
(LIMIT IS SOFTWARE SET)
PWM CONTROLLED
6.5 VDC WHEN GAS IS
FLOWING. COIL
MEASURES 21 OHMS.
12 VDC COIL
(WIRE DRIVE REAR)
B
W
1
+15V
2
+5V
3
/SS
4
CS1
5
CS2
6
CS3
7
MISO
8
SCK
9
MOSI
10
COM
FOR ALL FLEX AND
SHIELDED CABLE
15J85
16J85
B
W
RED/GREEN
STATUS
LED
PUSH-PULLGUN
DAUGHTER
P.C. BOARD
(SCHEMATIC L12008)
D
F
A C B
532E
570E
77E
76E
75E
3214
3218
F
E
C D G
A
B
M
O
TO
R
+
M
O
TO
R
-
5K
SPOOL GUN/PUSH-PULL MOTOR
0VDC @50 IN/MIN
24VDC@700 IN/MIN
7 PIN PUSH-PULL
GUN CONNECTION
TOROID
PROVIDES BRAKING OF THE
PUSH-PULL GUN MOTOR
AND CONDITIONS THE
SIGNAL FROM THE
POTENTIOMETER.
2J86
7J
86
1J86
3J86
6J
86
4J86
8J
86
6J
86
9J
86
10
J86
2P
86
7P
86
1P
86
3P
86
6P
86
4P
86
8P
86
6P
86
9P
86
10
P8
6
8J85
548
3J810
2J810
1J810
5J810
6J810
4J810
8J810
77
3218
3214
548
76
526
75
6J84
4J85
3J85
532B
570
2J811
1J811
595
536B
5J88
595
TO PUSH-PULL
GUN MOTOR DRIVE
+40V DC SUPPLY FOR
PUSH-PULL GUN MOTOR
(NON-ISOLATED)
0-5V PUSH-PULL GUN
POTENTIOMETER SIGNAL
PUSH-PULL GUN
BRAKE SIGNAL
(0 VOLT= MOTOR BRAKE)
DISPLAY P. C. BOARD
(SCHEMATIC:L11756)
FLEX
FLEX
SHIELDED CABLE
526
5
4
6 2 3
E
1
3
2
1
11J85
581
585A
585B
FEED
PLATE
CABLE CONNECTION
INPUT ELECTRODE
67A
B
C
D
E
541
A
542
67B
500
540
500B
TOROID
13J85
14J85
1J82
2J82
3J82
4J82
1J81
2J81
3J81
4J81
O
V
W
HE
N
"O
N"
+
15
V
CAN
CAN
CO
M
+4
0
VD
C
541
540 500 542
5 PIN
ARCLINK
CONNECTOR
TO POWER
SOURCE
570A
532A
570B
532A
570
+15VDC
9J85
6J85
5J84
579A
579
586
535
+15VDC
SIGNAL
+5VDC
ARC VOLTAGE
FEEDBACK
75
76
77
+15V PULSED
+15V PULSED
SEE ERROR TABLE
IN IM MANUAL
PUSH-PULL
GUN
TRIGGER
M
PUSH-PULL GUN WIRE
FEED SPEED CONTROL
GAS
PERFORMS ALL USER
INTERFACE, WIRE DRIVE, AND
GAS SOLENOID CONTROL
FUNCTIONS.
LEDS
LED DISPLAY
LED DISPLAY
6J83
2J83
3J83
651
653
FEEDHEAD
P.C. BOARD
(LOCATED ON
REAR PANEL)
(SCHEMATIC G3883)
1J88
8J84
618
4J83
654
POSITIONS 1,2,3,5 & 6 OFF, 4 ON
POSITION 7 IS POLARITY
"OFF" FOR ELECTRODE POSITIVE
"ON" FOR ELECTRODE NEGATIVE
POSITION 8 IS FEED SPEED GEAR
"OFF" FOR LOW SPEED
"ON" FOR HIGH SPEED
DIP SWITCH S1 SETTING
MOTOR -
GAS SOLENOID +
GAS SOLENOID -
4J88
1J83
650
MOTOR +
1J85
2J85
643
670C
7J84
4J84
637
634
1J84
631
5VDC TACH SUPPLY
TACH SIGNAL
TACH COM
ACCESS THIS CONNECTOR
BY REMOVING THE WIRE
DRIVE ASSEMBLY
536A
1
2
3
4
R
U
B
R
U
B
TACH
MOTOR / GEARBOX
5-32 VDC
1.8 OHMS
13 SECOND AVERAGE
CURRENT LIMIT = 6.3A
(LIMIT IS SOFTWARE SET)
PWM CONTROLLED
6.5 VDC WHEN GAS IS
FLOWING. COIL
MEASURES 21 OHMS.
12 VDC COIL
(WIRE DRIVE REAR)
B W
15J85
16J85
B
W
RED/GREEN
STATUS
LED
TOROID
4J85
3J85
632B
670
2J1
1J1
6J1
3J1
4J1
VOLTAGE SENSE
SELECT P.C. BOARD
J2
2J2
(SCHEMATIC S24779)
613
67D
614
FEED
PLATE
CABLE CONNECTION
INPUT ELECTRODE
67A
13J85
14J85
1J82
2J82
3J82
4J82
67C
O
V
W
HE
N
"O
N"
CAN
+
15
V
CAN
COM
+4
0
VD
C
9J85
6J85
5J84
SEE ERROR TABLE
IN IM MANUAL
GAS
PERFORMS ALL WIRE DRIVE
AND GAS SOLENOID
CONTROL FUNCTIONS.
ARC VOLTAGE
FEEDBACK
2 STEP/ 4 STEP SWITCH
(WIRE DRIVE FRONT)
+15VDC
679A
COLD INCH
GAS PURGE
679
686
635
+15VDC
SIGNAL
+5VDC
2J1
1J1
6J1
3J1
4J1
VOLTAGE SENSE
SELECT P.C. BOARD
J2
2J1
(SCHEMATIC S24779)
400F
513
67A
514
500C
67C
ARC VOLTAGE
FEEDBACK
CASE
FILTER P. C. BOARD
(WIRE DRIVE FRONT)
(SCHEMATIC: M19487)
E
D
C
B
532
A
570D
543
{
{
TRIGGER
DUAL
PROCEDURE
0V TO COMMON WHEN
SWITCH CLOSED
570A
532A
SHUTDOWN INPUT (DISCONNECT FOR
FLOW SWITCH CONNECTION)
570B
COLD INCH/
GAS PURGE SWITCH
(WIRE DRIVE FRONT)
E
D
C
B
632
A
670D
643
{
{
TRIGGER
DUAL
PROCEDURE
670A
670
SHUTDOWN INPUT (DISCONNECT FOR
FLOW SWITCH CONNECTION)
0V TO COMMON WHEN
SWITCH CLOSED
2J4
67B
678
540A
500A
542A
541A
614
613
5J1
400E
CASE
536A
C
AN
C
AN
C
O
M
+4
0
VD
C
540A
500A
542A
541A
1
2
O
N
SINGLE
HEAD
DUAL
HEAD
FEEDER
FUTURE
S9
OPTIONAL MEMORY P.C. BOARD
(SCHEMATIC:L11897)
S9
MSP4 P.C. BOARD
(SCHEMATIC:G4456)
PUSHBUTTON
PUSHBUTTON
ARC CONTROL LED
SETUP LED
INFRARED
TRANSCEIVER
(WIRELESS
COMMUNICATION)
16 DETENT
ENCODER
SEVEN SEGMENT AND
ALPHA NUMERIC DISPLAY
PUSHBUTTON
LEDS
WELD MODE LED
END OPTIONS LED
SEE IM MANUAL FOR ERROR CODES
SET SWITCH 1 "OFF" (DUAL HEAD)
AND SWITCH 2 "ON" (FEEDER) AS
SHOWN ON DIP SWITCH S9.
MEMORY
PANEL
MSP4
PANEL
DISPLAY
PANEL
MOTORS WILL NOT RUN
IF DIODE IS OPEN,
REVERSED, OR
DISCONNECTED
DIODE BRIDGE
(DIVIDER PANEL)
RIGHT SIDE OF WIRE DRIVE
(VIEWED FROM FRONT)
CONTROL BOX
LOCATED ON CONTROL BOX
2 STEP/ 4 STEP SWITCH
(WIRE DRIVE FRONT)
COLD INCH
GAS PURGE
COLD INCH/
GAS PURGE SWITCH
(WIRE DRIVE FRONT)
FILTER P. C. BOARD
(WIRE DRIVE FRONT)
(SCHEMATIC: M19487)
LEFT SIDE OF WIRE DRIVE
(VIEWED FROM FRONT)
G-5
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.