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Lochinvar 1.5 User Manual

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Introduction

The information contained in this manual provides general guidelines for the implementation of ModBus communication with
the Lochinvar Crest boiler.

All ModBus networks are implemented utilizing a master-slave arrangement where all Crest boilers are slaves and the master is
a building automation system capable of communicating over a RS-485 serial connection.

Contents

1. INTRODUCTION

Defi nitions .................................................................... 2
Minimum System Requirements .................................. 2

2. CONFIGURATION
Addressing

...................................................................

3

Timing

Specifi cations ................................................... 4

Parity

............................................................................ 4

Data Transmission Mode ............................................. 4

ModBus Board Diagnostics ......................................... 4

Internal Faults ......................................................... 4

ModBus Function Set ............................................. 5

ModBus Exception Codes ........................................... 6

3. MEMORY MAP

Primary Data Tables .................................................... . 7
Crest Boiler Memory Map ............................................ 7-8
Input Registers ....................................................... . 8
Holding Registers ................................................... . 8

Confi guration Bits ........................................................ . 8
4. WIRING REQUIREMENTS

Physical Wiring ............................................................ . 9

Typical Boiler System Wiring .................................. 12-13

5. UNIT OPERATION

Unit Operation with ModBus Communications

...... 14-17

6. TROUBLESHOOTING

........................................... 18-21

7. DIAGRAMS
Ladder

Diagram

............................................................

22

Wiring Diagram ............................................................ 23

Revision Notes ................................................... Back Cover

Abbreviation or Acronym

Meaning

ASCII

American Standard Code for Information Interchange

BAS

Building Automation System

Baud (Baud Rate)

Number of data bits transmitted per second (bps)

EMS

Energy Management System

FDX

Full-Duplex

HDX

Half-Duplex

Hex

Hexadecimal Number (0 - 9, A - F)

I/O Box

Input/Output (I/O)

LSB

Least Signifi cant Byte

ModBus®

A serial, half-duplex data transmission protocol developed by AEG Modicon

MSB

Most Signifi cant Byte

RS232

A standard for serial, full-duplex (FDX) transmission of data based on the
RS232 Standard

RS485

A standard for serial transmission of data based on the RS-485 Standard

RTU

Remote Terminal Unit

Defi nitions

Minimum System Requirements

BAS system or computer with a serial or USB port with a converter to RS-485.

Shielded twisted pair communication cable.