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Diagrams, Invertec stt ii (ce), G4557 – Lincoln Electric INVERTEC IM904 User Manual

Page 31

background image

F-2

DIAGRAMS

F-2

INVERTEC STT II (CE)

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number.

+

-

ELEC

TR

ICA

L SY

M

B

OLS

PER E

1537

12

34

1

3

4

6

1

61

0

5

{

1

4

8

5

H1

T1

FAN MO

TO

R

G

F

E

J

A

I

K

C

D

M

L

B

N

H

75

76

77

31

32

41

42

2

4

81

82

21

GND

SPA

R

E

42

VA

C

T3

CUR

RE

NT

TR

AN

SF

OR

ME

R

1

4

T2 MA

IN

TR

A

N

S

FO

R

M

E

R

R3

OFF

ON

H1

TP

1

TP

3

TP

2

I

I

5

8

D1

D2

D3

CH

O

K

E

L3

CO

N

TRO

L

BOARD

10K 2W

R1

1

30

7

30

8

30

9

31

0

30

2

30

3

30

4

PO

W

E

R

BO

A

R

D

(V

IE

W

ED FROM COMPONENT

SI

DE OF

BO

ARD)

NOTE

S:

TR

IGGER

}

INP

UT

PE

R

N.A.

PO

W

E

R

S1

1

}

2

3

1

7 8

}

}

J7

J6

CB

1

504

43A

AUXI

LI

A

R

Y

TR

A

N

S

FO

R

M

E

R

2 4 5 6 1 3

N.E.

C

W

(M

AX)

9

10

F

F

S

S

S

TOP OUTS

ID

E

BOT

TOM

IN

S

ID

E

S

S

S

F

F

TOP

TOP IN

S

ID

E

BOT

TOM

OUTS

ID

E

7

6 8

4

5

C

O

NT

RO

L

211A

212

B

15

0 5

W

FA

N

TH

ERM

OS

TA

T

H2

H3

H4

F BOT

TOM

F

212A

W

V

U

H1

212

0V

24

V

42V

18

V

1

4

2

3

.001/

40

0

COLOR C

O

DE:

R =

RED

6

H5

2

3

6

4

7

8

5

502

Y

301

D4

D5

1

7

8

14

D1

1

D10

D9

D8

D7

N.E.

21

0

6AM

P

H2

H3

H4

A

9C

W

B

G

A

FOR THR

E

E

PH

A

SE INPU

T:

CON

NECT GREEN LEAD TO

GR

OUN

D PER NATIONAL EL

EC

TR

IC

CODE.

CON

NECT B

LAC

K

, R

E

D & W

H

ITE

LEADS TO

SU

PPL

Y

CIR

CUIT.

W

R

AP R

E

D

L

EAD

W

IT

H

TAPE

TO PROVIDE 600

V. INSU

LA

TION.

FOR THR

E

E

PH

A

SE INPU

T:

GROU

ND

M

A

CH

IN

E PE

R

NAT

ION

AL

AN

D LOCAL EL

EC

TR

IC

AL

C

O

DES.

CON

NECT T

E

RM

INALS U, V &

W

TO SUPPLY C

IRCU

IT

.

CON

NECT T

E

RM

INALS U & W

T

O

SUPPLY

CIRC

UIT

.

N.D

. PLACE "A"

LEAD ON APPROPR

IAT

E CON

NECTION FOR

IN

PUT

VOLTA

GE.

C

O

NNEC

TI

ON SH

OW

N IS FOR 380-415

V OPERATION.

CON

NECT B

LAC

K

& W

H

IT

E LEA

D

S

T

O

SUPPLY

CIRC

UIT

.

FOR SIN

GL

E PHASE INPU

T:

CON

NECT GREEN LEAD T

O

GR

OUN

D PER NATIONAL E

LECTRIC

C

O

DE.

FOR SIN

GL

E PHASE INPU

T:

GROU

ND M

A

CHIN

E P

E

R

NAT

ION

AL

AN

D LOCAL EL

EC

TR

IC

AL

C

O

DES.

W =

WH

IT

E

B =

BL

AC

K

G =

GREEN

Y

=

YELLOW

H6

N.

D.

R

H1

+ ARC

- ARC

10 2W

C4

.001/

400

9D

H1

H3

H3

415

V

200- 208V

380-

R2

C3

10 2W

YY

30

5

1 2 3 4

}

J1

4

31

1

313

A

4 AM

P

SLOW BLOW

N.A.

N.B. SINCE C

O

MPONEN

TS

OR C

IRCU

IT

RY

OF A PRIN

TE

D C

IRCU

IT

BOARD M

A

Y

C

H

AN

GE

W

ITHOU

T AFFEC

TING

N.E. D1 T

H

RU D

5 OU

TP

UT DIODES ARE A M

A

TCH

ED SET

.

N.F. R1, R9 BLEEDER R

E

SISTORS ARE A MATCHED

SET.

N.G. C1, C2 CAPACITORS ARE A MATCHED S

E

T.

N.H

. PLACE SW

IT

C

H

IN APPROPR

IAT

E POSI

TION FOR

INPUT V

O

LT

AGE.

THE INT

ER

CH

A

N

GEABI

LITY OF A C

O

MPLET

E BOARD

, THIS DIAGRAM

MAY

NOT

SH

OW

T

H

E E

XACT

C

O

M

P

O

N

E

N

TS

O

R

CI

RC

UI

TR

Y H

A

V

IN

G

A

CO

M

M

O

N

C

O

DE

N

U

MB

E

R

.

D

7 THRU

D11 OUT

PU

T DIOD

ES

AR

E

A M

A

TC

H

E

D SET

.

CON

NECTION SHOW

N IS FOR 380-41

5V OPERATION.

12

D

IN

P

U

T

R

E

C

TIFIE

R

D

13

10K 2W

C

W

(M

AX)

C

O

NT

RO

L

BAC

KGR

OUND

ME

TE

R

ME

TE

R

1

}

J2

11

8

10

4

9

3

2

7

13

12

6

14

5

BA

C

K

GR

OUND

BOARD

}

4

}

3 1

2

4 2

1

3

CURR

EN

T

SEN

SE

J1

J1

8

IG

B

T

MO

D

U

LE

IG

B

T

BO

A

R

D

DR

IV

E

J1

3

G

E

1

2 3

6

4

5

J1

2

J5

J3

9 10

1

2

3

4

5 6

1. FOR M

A

CHIN

E

S

SU

P

P

LIED W

ITH INPU

T CABLE

2. FOR M

A

CHIN

E

S

N

O

T SUPPLIED W

ITH INPUT CABLE

1 2 3 4

VOL

TAGE

SE

N

S

E

CO

N

N

E

C

TI

O

N

J1

9

1

18

V

18

V

AUXI

LI

AR

Y

TR

AN

SF

ORM

ER

115

V

10

V

18

V

R

W

R

B

B

U

U

E

C

D7

U =

B

LU

E

21

2A

21

2

501 504

T4

27

5

35

1

35

0

35

2

35

3

35

4

35

5

35

6

35

7

35

8

358

35

9

35

9

360

360

361

361

36

2

36

2

36

3

363

29

0

291

J2

1

2

9

3

4

12

13

N

O

1 2

4

3

6 7

5

8

10

9

R1

2

J18

, J3

7

J6, J2

7, J3

3

1

8

9

16

J19

1

4

2

3

J15, J

35

210A

22

4

20/

400

C8

287

28

8A

288

B

289

A

28

9B

364 36

5

366

36

8

369

37

2

376

N O

O =

OR

A

N

GE

N =

BR

OW

N

1 2 3 4 5 6

1 2 3 4 5 6

35

4

35

5

35

6

35

7

10K 2W

C

W

(M

AX)

C

O

NT

RO

L

HO

T S

T

A

R

T

R1

3

WI

R

E

S

IZ

E

WI

R

E

FEED

ER

CB

2

BOARD

+

12

C1

R4

R5 25 25

W

25 25

W

9

5

8

+

12

m

25 25W

25 25

W

9

C2

R6

R7

4

1

R1

7500 25

W

9A

308

307

40

2,

40

4

40

1,

40

3

4,

5

1,

8

R

R

W

R

W

401

, 403

1,

8

4,

5

402,

4

04

SWIT

CH

+

-

+

-

SWIT

CH

DR

IVER

BOARD

4
1

63

J10

25

BOARD

1

2

3

4

52

14

51

53

14

J8

PROTEC

TI

ON

52

22

00 F

45

0V

N.G.

N.

F.

N.

G.

2200

F

450V

(LEFT)

BOARD (RI

GH

T)

12B

9B

9B

R9

9A

53

12

A

H5

7500 25

W

52

1

2

3

4

5

6

314 31

5

317

J15

N.

F.

12A

12B

51

4

1

3

2

J11

7

3

2

1

8

12

13

14

}

J16

9D

3

6

4

1

J9

2

5

12B

12D

501

115

V

11

10

371

371

A

374

A

374

J2

2

240

241

242

243

244

245

246

O

O

18

V

6V

N

N

24

0

241 242

3

4

5

6

12 13

7 14

1

2

8

9

10

11

303 302 30

4

27

5

371

A

374

A

243 244

}

J2

7

11 12

J4

37

4

370 37

1

36

7

}

J2

8

}

371 374

1

}

}

2 3 4

15 16

36

4

36

5

36

6

(+)

(-)

367

368

369

367

A

367

A

WI

R

E

T

Y

P

E

ST

A

IN

LESS

MI

LD

J B C G A D F H E I

TR

IG

G

E

R

GND

}

.045

.035

BG

PB

10

K

10

K

OPT

IO

N

A

L

RE

MO

TE

INT

ERF

A

C

E

1

6

7

12

{

{

115

VAC

3

2

5

4

1

U

W

R

R

Y

N

Y

2

1

32

33

32C

33C

32A

32B

33A

33B

7

8

15

16

J2

2

2

S

300W

28

9

288

2

S 300W

J3

3

}

22

3

7

J3

4

}

33C

1

2

3

4

5

6

43B

31

A

}

J3

5

42

33D

6A

M

P

J3

6

1

2 3 4

}

J3

7

J3

0

J3

1

503

A

R14

8

2 1

6 7

3

4

5

37

2

37

6

374

37

0

37

1

6 2 3

7 1

8

5 4

10

9

6 1

5

8

4

3 2

J2

4

J2

3

J2

6

J2

5

353 352

35

1

350

1 2 3 4 5 6

1 2 3 4 5 6

42

VAC

11

5

VA

C

}

J3

9

1

2

4

3

6

7

5

8

10

9

11

12

}

50

2

21

0

223

Y

305 24

5

211A 21

2C

Y

24

6

301

J1

7

}

503

503A

212C 43

A

21

2B

32C

3

1

2

10 9

12 4 11

14

6

13

5

16

8

15

7

J3

8

503

RE

MO

TE

PR

OT

EC

TI

ON BOARD

S2

S3

(-)

(+)

THE

R

M

A

L

OVE

R

LOAD

IN

DI

C

A

TO

R

R13

J1

0, J

13,

J1, J8,

J3, J9,

J5,

J7,

J3

4

J2, J3

6

A

D

B

C

E

F

G

H

I

J

J38

A

D

B

C

E

F

G

H

I

K

J39

L

M

N

J

P

INOUT O

F FRON

T PANE

L CONNECTORS

(REAR

VI

EW

)

12

34

1
2

3
4

P30

J30

12

3

4

5

2
3

4

5

6

1

6

P29,

P31

J29. J

31

12

3

4

5

2
3

4

5

6

1

6

P21

J21

12

3

9

10

2
3

10

11

1

45678

12

13

14

15

16

P22

J22

IN

LI

NE CONNEC

TOR

CAV

IT

Y NUMBER

ING SEQU

ENCE

(V

IE

W

ED FROM

W

IRE S

IDE OF

CONNECTOR)

4
5
6
7
8

9

11
12
13
14
15
16

J23

J24

J25

J26

P.C.

BO

ARD CONNECTOR C

A

VI

TY

NUMBER

ING SEQU

ENCE

MET

ER P

INOUT (

VI

E

W

ED FROM B

ACK O

F ME

TER)

1

1

6

6

B

W

W

B

R

W

B

B W

R

W

R

B

B

PE

AK

CURR

E

N

T

PEA

K

CURR

EN

T

B

W B

R

N.I.

DEN

OT

ES A T

W

ISTE

D

W

IRE PAIR OR GR

OUP.

N.

J.

R
WW

52

31

6

311 313

14

309

310

CR

1

9A

9A

9A

9A

53

9D

N.

H.

9C

12

C

9B

12A

9B

12

A

9B

S7

RE

CO

N

N

E

C

T

9D

12C

12

D

309

A

310

A

309 310

CR

2

30

9A

310

A

12D

52

9B

12

B

51

12

B

12B 12

B

12B

12

B

14

6

22

4

503

A

224

A

J2

2

TH

ERM

OST

AT

D

A

R

LINGT

ON

HE

A

TS

IN

K

W

W

C

B

A

C

B

A

D

F

C

B

A

503

B

J11

, J12

, J1

4

J4, J1

7

J16, J

28

401

402

403

40

4

405

40

6

407

40

8

409

410

411

412

41

3

414

415

416

C

B

A

C

B

A

LOAD

LINE

PO

W

E

R

L

IN

E

FILT

ER

ASSEM

BLY

N.L.

N.

K

.

N

.K

. NO

T PRESENT ON EUR

OP

EAN

V

E

R

S

IONS.

N.L. P

R

ESENT

ON

EUROPEAN VER

S

ION

S.

N

.J.

N

O

T PRESENT ON EUR

OPEA

N

VERSIONS.

TO

R

O

ID

A

L

CO

RE

N.L.

A.01

W

IRI

NG

DI

A

G

RA

M

-

I

N

VE

RTE

C

S

TT I

I (CE) (FOR CODE 11367)

G4557