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Lincoln Electric POWER WAVE 455TM IM583-A User Manual

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TABLE OF CONTENTS

Page

Installation .......................................................................................................Section A

Technical Specifications - Power Wave 455..........................................................A-1
Safety Precautions.................................................................................................A-2
Select Suitable Location ........................................................................................A-2

Stacking ..........................................................................................................A-2
Environmental Protection ................................................................................A-2
Lifting...............................................................................................................A-2

Machine Grounding ...............................................................................................A-2
High Frequency Protection ....................................................................................A-2
Input Connection....................................................................................................A-2
Input Fuse and Supply Wire Considerations .........................................................A-3
Input Voltage Reconnect Procedure......................................................................A-3
Output Connections ...............................................................................................A-3
Voltage Sensing at the Work Piece .......................................................................A-4
Power Wave / Power Feed Wire Feeder Interconnections....................................A-4

Electrode and Work Leads - Electrode Positive Applications .........................A-4
Electrode and Work Leads - Electrode Negative Applications........................A-4
Control Cable Connections .............................................................................A-4
Power Feed Control Box Mounting .................................................................A-4

Operation .........................................................................................................Section B

Safety Instructions .................................................................................................B-1
Graphic Symbols that appear on this machine or in this manual...........................B-2
General Description ...............................................................................................B-3
Recommended Processes and Equipment ...........................................................B-3
Design Features and Advantages .........................................................................B-3
Additional Features................................................................................................B-3
Welding Capability .................................................................................................B-4
Limitations..............................................................................................................B-4
Compatible Lincoln Equipment ..............................................................................B-4
Power Source Operation .......................................................................................B-4

Duty Cycle and Time Period ...........................................................................B-4
Case Front Controls ........................................................................................B-4
Welding Adjustments ......................................................................................B-5
Detailed Weld Mode Descriptions ...................................................................B-5

Accessories .....................................................................................................Section C

Options / Accessories............................................................................................C-1

Factory Installed..............................................................................................C-1
Field Installed ..................................................................................................C-1

Maintenance ....................................................................................................Section D

Safety Precautions ................................................................................................D-1
Routine Maintenance.............................................................................................D-1

Troubleshooting ..............................................................................................Section E

Troubleshooting the Power Wave / Power Feed System using the Status LED ...E-1
Safety Precautions.................................................................................................E-2
How to Use Troubleshooting Guide.......................................................................E-2
Troubleshooting Guide ..........................................................................................E-3

Wiring Diagram and Dimension Print ............................................................Section F

Parts Lists ....................................................................................................P291 Series

Nov97