Kawasaki 840641 - Manual (Page 11)

19
T TR RO OU UB BL LE ES SH HO OO OT TIIN NG G C CH HA AR RT T – – W WE EL LD DE ER R
S SY YM MP PT TO OM M P PO OS SS SIIB BL LE E C CA AU US SE ES S((S S)) C CO OR RR RE EC CT TIIV VE E A AC CT TIIO ON N
20
No Output
1. Duty cycle exceeded
2. Poor work clamp
connection
3. Defective ON/OFF switch
4. Tripper circuit breaker or
blown fuse
1. Allow welder to cool down until
ON/OFF Switch lamp goes out
2. Be sure all connections are secure
and attaching surface is clean
3. Replace switch
4. Reduce circuit load, reset breaker
or replace fuse
Wire tangles
at drive roller
1. Wrong size gun tip
2. Gun liner clogged or
damaged
3. Gun tip clogged or
damaged
4. Feed roller worn
5. Not enough tension
1. Use proper size gun tip
2. Clean or replace gun liner
3. Clean or replace gun tip
4. Replace feed roller
5. Tighten tensioning screw
Gun nozzle
arcs to work
piece
1. Slag inside gun nozzle 1. Clean slag from gun nozzle
Work clamp
and/or cable
gets hot
1. Poor contact
1. Ensure all connections are secure
and attaching surface is clean
Wire does
not feed
1. Wire jammed
2. Out of wire
3. Not enough tension
4. Wire liner worn
1. Reload wire
2. Replace wire spool
3. Tighten tensioning screws if wire
is slipping
4. Replace liner
M MA AIIN NT TE EN NA AN NC CE E A AN ND D C CL LE EA AN NIIN NG G
A Allw waayyss U UN NP PL LU UG G tth hee A Arrcc W Weelld deerr ffrro om m tth hee A AC C
p po ow weerr sso ou urrccee b beeffo orree cclleeaan niin ng g o orr m maaiin ntteen naan nccee..
• K Keeeep p tth hee A Arrcc W Weelld deerr cclleeaan n aan nd d d du usstt ffrreeee.. Never use water to clean the Arc
Welder. Always use compressed air to blow out dust.
• D DO O N NO OT T aatttteem mp ptt tto o rreep paaiirr tth hee A Arrcc W Weelld deerr yyo ou urrsseellff.. If the unit is not working
properly, DO NOT use it until it has been repaired and inspected by a qualified
technician.
A AC CC CE ES SS SO OR RIIE ES S
U Ussee o on nllyy aacccceesssso orriieess tth haatt aarree rreecco om mm meen nd deed d b byy tth hee m maan nu uffaaccttu urreerr ffo orr yyo ou urr m mo od deell..
Accessories that may be suitable for one tool may become hazardous when used on
another tool.
A Allw waayyss aattttaacch h g grro ou un nd deed d ((3 3--p prro on ng g)) eexxtteen nssiio on n cco orrd dss tto o g grro ou un nd deed d ((3 3--h ho ollee)) o ou uttlleettss..
IIff yyo ou u m mu usstt u ussee aan n eexxtteen nssiio on n cco orrd d,, b bee ssu urree tth haatt tth hee g gaau ug gee iiss llaarrg gee een no ou ug gh h tto o ccaarrrryy
tth hee aam mo ou un ntt o off ccu urrrreen ntt n neecceessssaarryy ffo orr yyo ou urr p po ow weerr tto oo oll.. If not, your tool may experi-
ence a loss of power, excessive voltage drop or overheating. The smaller the gauge
number, the heavier the cord (see table below).
R RE EC CO OM MM ME EN ND DE ED D S SIIZ ZE ES S O OFF E EX XT TE EN NS SIIO ON N C CO OR RD DS S 1 12 20 0 V VO OL LT T A AC C 6 60 0 H HZ Z T TO OO OL LS S
T TO OO OL L C CU UR RR RE EN NT T R RA AT TIIN NG G C CO ON ND DU UC CT TO OR R S SIIZ ZE E IIN N A A..W W..G G
AMPERE 10FT. 25FT. 50FT. 100FT.
3-6 18 18 18 18
6-8 18 18 18 16
8-10 18 18 18 14
10-12 16 16 14 14
12-16 14 12 12 -
16-20 12 12 12 -