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Hour maintenance – Shindaiwa 68800-94313 User Manual

Page 13

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13

Servicing the fuel filter

CAUTION!
Make sure you do not pierce the fuel

line with the end of the hooked wire.

The line is delicate and can be dam-

aged easily.

50-Hour Maintenance

Every 50 hours of operation

(more frequently in dusty or

dirty conditions):

n

Remove and clean the cylinder cover

and clean dirt and debris from the cylin-

der cooling fins.

n

Lubricate the gearcase. To perform

this operation, first remove the gearcase

from the outer tube as follows:

Figure 21

Outer Tube

Gearcase

CAUTION!

Do not remove the D-shaped shim

washer from the gearcase clamp! The

shim washer prevents damage from

overtightening the tube clamp screw.

Gearcase

Clamp Bolt

Index Bolt

Figure 22

Gearcase

Grease Fitting

a. Loosen the gearcase clamp bolt.
b. Remove the index bolt from the

gearcase.

n

Use a wire hook to extract the fuel filter

from inside the fuel tank (Figure 3). In-

spect the fuel filter element. If it shows

signs of contamination from debris,

replace it with a genuine Shindaiwa

replacement fuel filter element. Before

reinstalling the filter, inspect the fuel

line. If you discover damage or deterio-

ration, the unit should be removed from

service until it can be inspected by a

Shindaiwa-trained service technician.

c. Slide the gearcase out of the tube.
Using a grease gun, pump lithium-base

grease (about 10 grams) into the grease

fitting on the gearcase until you see old

grease being purged from the gearcase

(Figure ). Purged grease will be

visible in the outer tube cavity. Clean

up excess grease, then reassemble the

gearcase onto the outer tube. Make sure

the index bolt fits into the hole on the

outer tube. Securely tighten both bolts.

139/150-Hour Maintenance

NOTE:

The NGK CMR5H also meets the require-

ments for electro magnetic compliance (EMC).

Valve Adjustment

1. Remove cylinder cover, rocker arm

cover, and set piston at TDC-compresion.

. Loosen adjuster locknut so that the .5

mm Allen socket head adjustment screw

can turn freely.

3. Insert feeler gauge (.004” for both intake

and exhaust) between valve stem tip and

rocker arm.

4. Turn adjustment screw (clockwise =

tighter, counter-clockwise = looser)

until feeler gauge is almost snug. Back

6. Turn engine over several times, and

return to TDC-compression. Recheck

with proper feeler gauge to make sure

clearance adjustment did not change as

a result of tightening locknut. Readjust

as necessary.

7. Replace rocker arm cover gasket to as-

sure proper sealing and install cover.

IMPORTANT!

If new gasket is not available and/or old

gasket is not damaged, old gasket may

be reused. Never use cracked or dam-

aged gaskets!

CAUTION!
n

Performing a valve adjustment

incorrectly may cause hard starting

and/or can damage the engine.

n

If you are unfamiliar with this engine

or uncomfortable with this proce-

dure, consult with an authorized

Shindaiwa servicing dealer.

off just enough to allow gauge to slip

out with limited resistance.

5. While holding adjustment screw in

place with Allen driver, tighten locknut

with wrench.

Maintenance after first 139-hours,

then every 150-hours thereafter.

n

Combustion chamber should be decar-

bonized, and the valve clearance should

be adjusted. It is highly recommended

that this is done by a Shindaiwa-trained

service technician.

n

Replace the spark plug annually: Use

only NGK CMR5H or equivalent resis-

tor type spark plug of the correct heat

range. Set spark plug electrode gap to

0.04-0.08 inch (0.6 -0.7 mm).

Filter Element

Hooked

Wire

Figure 23

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