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Repairs – Mercury Marine Heavy Duty 899846001 User Manual

Page 47

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REPAIRS

43

The repair kit which comes with the boat is a one part glue

operation and should be used for emergency minor repair. For a

permanent repair, a two part adhesive for PVC fabric should be

used. This two part adhesive and patching materials for PVC fabric

are available from Mercury Marine.
Small tears and punctures in the air chambers which are

1 cm (0.393 in.) or less, can be repaired in an emergency. Larger

areas, or if the patch will overlap a seam, should be patched by a

professional repair technician at an inflatable repair station.

Contact your local Mercury dealer for the nearest inflatable repair

station.
For the best results when gluing, the relative humidity should be

less than 60%, ambient air temperature should be between

18 °C to 25 °C (65 °F to 77 °F) and not in direct sunlight.
Cut out a patch large enough to overlap the damaged area by

38 mm (1.5 in.) on all sides. Center the patch over the damaged

area, and with a pencil trace the outline of the patch. Apply masking

tape around the perimeter of the outlined patch area to ensure a

tight and clean glue line.
Clean the patch area on the boat as well as the backside of the

patch with M.E.K. (methyl ethel ketone) patching solvent and

cleaner. Keep solvent off skin. After applying the solvent, you will

notice that the area will become tacky. This tackiness ensures

good glue adhesion.

ONE PART GLUE (EMERGENCY REPAIRS ONLY)

Follow the directions on the cement tube.

TWO PART ADHESIVE

Mix a batch of adhesive according to the mixing directions provided

with the two part adhesive. Keep adhesive off skin. When the

adhesive is fully mixed, it must sit for a short time to activate the

catalyst. Failure to do so will create poor fabric adhesion.