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Part 14: troubleshooting, Caution, Warning – Munchkin Gas-Fired Hot Water Circulating Heater User Manual

Page 60: Danger

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59

GAS-FIRED HEATER

Installation Manual

A. MUNCHKIN ERROR CODE

An error code may occur in the installation of
the Munchkin Contender. This condition may
lead to a lock out condition of the controller,
which will need to be manually reset through
the S4/Reset button. These temporary codes
will help the installer correct the problem before
going into a lock out condition, which will
require a manual reset.

B. HEATER ERROR

1. When an error condition occurs the controller

will display an error code on the display
module.

2. These error codes and several suggested

corrective actions are included in Table 14-1.

3. In the case of E00, E13, and E14 this error, if

uncorrected, will go into a fault condition as
described is Paragraph C (Heater Fault).

C. HEATER FAULT

1. When a fault condition occurs the controller

will illuminate the red “fault” indication light
and display a fault code in the format
(Example: |F00|) on the display module.

2. Note the fault code and refer to Table 14-2 for

an explanation of the fault code along with
several suggestions for corrective actions.

3. Press the reset key to clear the fault and

resume operation. Be sure to observe the
operation of the unit to prevent a recurrence
of the fault.

CAUTION

This appliance has wire function labels on all internal
wiring. Observe the position of each wire before re-
moving it. Wiring errors may cause improper and dan-
gerous operation. Verify proper operation after servicing.

CAUTION

If overheating occurs or the gas supply fails to shut
off, do not turn off electrical power to the circulating
pump. This may aggravate the problem and increase
the likelihood of heater damage. Instead, shut off the
gas supply to the heater at the gas service valve.

Table 14-1 : 925 Control Board ERROR Codes

WARNING

When servicing or replacing any components of this
heater be certain that:
• The gas is off.
• All electrical power is disconnected

WARNING

Do not use this appliance if any part has been under
water. Improper or dangerous operation may result.
Contact a qualified service technician immediately to
inspect the heater and to repair or replace any part of
the heater which has been under water.

DANGER

When servicing or replacing that are in direct contact
with the heater water, be certain that:
• There is no pressure in the heater. (Pull the release
on the relief valve. Do not depend on the pressure
gauge reading).
• The heater water is not hot
• The electrical power is off

Code

Description

Duration

Corrective Action

„

E13

Combustion Fan Speed Low.The
heater combustion air fan speed less
than 70% of expected.

60 Sec.

1. Check the combustion air fan wiring.
2. Replace the combustion air fan.
3. Replace the control board.

„

E14

Combustion Fan Speed High. The
heater combustion air fan speed is
more than 130% of expected.

60 Sec.

1. Check the combustion air fan wiring.
2. Replace the combustion air fan.
3. Replace the control board.

„

PR0

Water Pressure Switch Open

Until

Corrected

1. Assure that the system pressure is above 10 psig.
2. Check for leaks in the system piping.

„

FLU

Blocked Vent Pressure Switch Open

Until

Corrected

1. Assure that the vent is not blocked
2. Check the switch operation by applying a jumper. (If

the switch is not functioning properly, replace it.)

PART 14: TROUBLESHOOTING