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Introduction to fan selection, Sound levels, Fan laws – Greenheck Fan Fan Fundamentals 129 User Manual

Page 5: Adjusting fan performance

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F A N F U N D A M E N T A l S

133

Example

Solution

SOUND LEVELS

In many cases, the sound generated by a fan must be

considered. For the fan industry, a common unit for

expressing sound pressure level is the sone. In practical

terms, the loudness of one sone is equivalent to the sound

of a quiet refrigerator heard from five feet away in an

acoustically average room.

Sones are a linear measurement of sound pressure levels.

For example, a sound level of 10 sones is twice as loud as

5 sones.

Refer to the Suggested Limits for Room Loudness chart to

determine the acceptable sone range for the application.

As a general guideline, choose a fan that has a sone value

within the range specified.

NOTE: Rooms with a hard construction (concrete block,

tile floors, etc.) reflect sound. For these rooms, select

fans on the lower end of the range. Rooms with soft

construction or those with carpeting and drapes, etc.,

absorb sound. For these rooms, fans near the higher end

of the range may be selected.

For example, an exhaust fan for an

office in the “Suggested Limits for Room

Loudness” chart below says that offices

should have a loudness range from 4 to 12

sones. Comparing a GB-141, GB-161 and

GB-180 fan for approximately 3100 cfm at

0” Ps only the GB-180 has a sone value of

less than 12. Therefore, the GB-180 is the

best selection for this application.

Introduction to FAN SELECTION

FAN LAWS

]

In a steady-state system, as the fan rpm changes, cfm, Ps and BHp (horsepower) also change. The equations
below, known better as fan laws, show the relationship between these performance parameters.

NOTE: A 25% increase in rpm results in a 95% increase in horsepower. Considering this, initial fan selections

should be sized with motor horsepowers greater than necessary if any increase in fan rpm is likely in the future.

ADJUSTING FAN PERFORMANCE

There is a direct relationship between cfm and rpm within a

system. Doubling the fan rpm will double-the cfm delivered.
Sample: The example at the right shows a fan curve at 700

rpm which had an operating point of 1000 cfm at 0.25 in. Ps.

What rpm is required to move 2000 cfm through the same

system?
Solution: Within a system, cfm is directly related to rpm.

Therefore, the new rpm (rpm2) can be determined from the

following equation:

Referring to figure at right, this results in sliding up the

system resistance curve from 700 rpm to 1400 rpm.

Notice that as we doubled our airflow from 1000 cfm to

2000 cfm, the Ps went up from 0.25 in. to 1.0 in. It must

be kept in mind that we are not changing the system, only

increasing fan speed. Therefore, we must remain on the

system resistance curve. Within a system, Ps varies as the

square of cfm. Since cfm and rpm are directly proportional,

an equation relating Ps and rpm can be derived as follows:

For our example,

This verifies the operating point on the 1400 rpm curve

(2000 cfm at 1.0 in. Ps). With this example, it should be

clear how cfm, rpm and Ps tie together in a steady-state

system.

Varying operating Points

This equation relates horsepower to rpm. The change in

horsepower can be determined when the rpm is increased by
25%. This is shown below:

Bhp

New

= (1.25)

3

x Bhp

Old

= 1.95

x

Bhp

Old

cfmNew

=

(

rpmNew

)

x

cfmOld

rpmOld

BhpNew

=

(

rpmNew

)

3

x

BhpOld

rpmOld

PsNew

=

(

rpmNew

)

2

x

PsOld

rpmOld

rpm2 =

rpm1 x

(

cfm2

)

cfm1

= 700 rpm x

(

2000 cfm

)

=

1400 rpm

1000 cfm

Ps2

=

Ps1

x

(

rpm2

)

²

rpm1

Ps2

= 0.25 in. x

(

1400 rpm

)

²

= 1.0 in.

700 rpm

SUGGESTED LIMITS FOR ROOM LOUDNESS

Sones DBA

1.3-4

32-48

Private homes (rural and suburban)

1.7-5

36-51

Conference rooms

2-6

38-54

Hotel rooms, libraries, movie theatres, executive offices

2.5-8

41-58

Schools and classrooms, hospital wards, and operating rooms

3-9

44-60

Courtrooms, museums, apartments, private homes (urban)

4-12

48-64

Restaurants, lobbies, general open offices, banks

5-15

51-67

Corridors and halls, cocktail lounges, washrooms and toilets

7-21

56-72

Hotel kitchens and laundries, supermarkets

12-36

64-80

Light machinery, assembly lines

15-50

67-84

Machine shops

25-60

74-87

Heavy machinery

From AMCA Publication 302 (Application of Sone Ratings for Non Ducted Air Moving Devices with

Room-Sone-dBA correlations).