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Top plate installation – SAF-HOLLAND XL-FW10049OM AL Aluminum NoLube Series Fifth Wheels User Manual

Page 18

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XL-FW10049OM-en-US Rev A 11-10 Amendments and Errors Reserved. © SAF-HOLLAND, Inc.

Maintenance Procedures

13. Pocket Insert Inspection

Replace pocket inserts if:

The pocket insert thickness is 1/16”
or less.

The free vertical movement of top
plate on the bracket is 1/2” or
greater, without compressing rubber
bushings. (Figure 32).

The pocket inserts are severely
chipped, cracked or gouged.

14. Top Plate Installation

1.

If pocket inserts are dislodged from
fifth wheel casting, clean pocket area
of casting and apply a strip of double-
face tape in bottom of pockets. Install
pocket inserts by pressing down into
pockets, making sure they are cen-
tered in the pocket area (Figure 33).

2.

Using a lifting device capable of
lifting 500 lbs., install the fifth wheel
top plate onto its mounting base.

3.

Install bracket pins through fifth
wheel casting and mounting base and
secure by installing the bracket pin
retention bolts and nuts (Figure 34).
Torque retention bolts not to exceed
60 ft-lbs.

Figure 32

Figure 34

REPLACE

IF 1/16”

OR LESS

PUSH DOWN

1/2” MAX. (MEASURED AT EAR)

Figure 33

DOUBLE-FACE
TAPE

POCKET
AREA

POCKET
INSERT

BRACKET
PIN

RETENTION
NUT

RETENTION
BOLT

TOP PLATE

NOTE: Follow instructions published by
lifting device manufacturer for
proper operation of lifting device.