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Installation instruc tio ns – Poison Spyder JK 07-10 BOLT-TOGETHER TRAIL CAGE User Manual

Page 6

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INSTALLATION INSTRUC

TIO

NS

©2010 POISON SPYDER CUSTOMS, INC. • 951-849-5911 • WWW.POISONSPYDER.COM

Poison Spyder Customs • JK BOLT-TOGETHER TRAIL CAGE KIT

Page 6

FIGURE 18

22. Carefully insert the A-Pillar Assembly in

between the end of the dash and the door

post. Be careful not to knock the Fill Plate

from where it is hanging behind the flange on

the door post.

FIGURE 19

23. Align the A-Pillar Assembly, and thread

the three 3/8-24 X 1-1/4 Gr8 Hex Head Cap

Screws in to the corresponding threaded

holes on the A-Pillar Assembly. Note that

the three bolts will sandwich the Filler Plate

between the door post flange and the A-Pillar

Assembly. Leave these bolts slightly loose at

this time.

FIGURE 20

24. Insert a supplied 1/4-20 X 3/4 Stainless

Steel Button Head Cap Screw into each of

the three holes along the curved edge of the

A-Pillar Assembly. Thread these into the clip

nuts installed in an earlier step. Tighten these

three screws as well as the three Hex Head

Cap Screws installed in the previous step.

FIGURE 21

25. At the foot of the A-Pillar Assembly, use a

bar clamp to make sure the bottom end of

the A-Pillar is snug against the side of the

footwell (pushed away from the center of the

Jeep). Make sure that the bolt holes of the

previously placed Large and Small A-Pillar

Foot Plate are correctly aligned with the four

holes in the foot of the A-Pillar Assembly. Drill

each hole location with a 1/2” bit. After each

hole is drilled, temporarily insert a supplied

1/2-20 X 3 Gr8 Hex Head Cap Screw into

the hole to keep the foot from walking slightly

while drilling the remaining holes.

FIGURE 22

26. Once all of the holes have been drilled,

install the remaining supplied 1/2-13 X 3 Gr8

Hex Head Cap Screws, 1/2-13 X1-1/2 Gr8

Hex Head Cap Screws into the 4 holes in the

foot plate. Under the floor, install the supplied

1/2 Flat Washers and 1/2-13 Nylon Insert

Lock Nuts to the threads of the cap screws

where they protrude beneath the floor. Do

not fully tighten these yet.

27. Install the Door Header Bar Assembly for

each side. Begin by carefully slide together