Gradall 544D-10 (9136-4142) Operation Manual - Manual (Page 7)

Form No. 20220 z z z z z 544D-10 Owner/Operator Manual
General
This Manual provides important information regarding safe operating and
maintenance requirements for GRADALL Material Handlers.
If you have any questions regarding the material handler, contact your GRADALL
Material Handler Distributor.
Operator Qualifications
Operators of the material handler must be in good physical and mental condition,
have normal reflexes and reaction time, good vision and depth perception and
normal hearing. He must not be using medication which could impair abilities
nor be under the influence of alcohol or any other intoxicant during the work
shift.
The operator should possess a valid, applicable driver’s license and must have
completed a training course in the safe operation of this type of material handling
equipment.
In addition, the operator must read/view, understand and comply with
instructions contained in the following material furnished with the material
handler:
• This Owner/Operator Manual
• GRADALL Material Handler Safety Manual
• All warning and instructional decals and plates
• Any optional equipment instructions furnished
The operator must also read, understand and comply with all applicable
Employer, Industry and Governmental rules, standards and regulations.
Orientation
When used to describe the location of components in the material handler, the
directions “front’”, “rear”, “right” and “left” relate to the orientation of a person
sitting in the operator’s seat. (See Figure I-1)
Related Manuals & Decals
Separate publications are furnished with the material handler to provide
information concerning safety, replacement parts, maintenance procedures,
theory of operation and vendor components. Replacement manuals, decals
and instruction plates can be ordered from your GRADALL Material Handler
Distributor.
Models Covered
This Manual covers basic information for Gradall Material Handlers. Detailed
information for each particular machine is in the maintenance section in the
back of this manual. Be certain to refer to proper information for your unit and
the operational equipment furnished on your machine.
Serial Number Location
Specify Model Number and Serial Number when ordering parts and when
discussing specific applications and procedures with your Distributor. The model/
serial number plate is located inside the operator’s cab, right wall.
(See Figure I-2)
NOTE!
“Material handler” and handler are
used interchangeably throughout
this Manual.
Though no offense or
discrimination is intended, only
the masculine pronouns will be
used throughout the remainder of
this Manual.
NOTE!
REAR
FRONT
RIGHT
LEFT
Figure I-1
Figure I-2
INTRODUCTION
FT
65 7.4
33,670
33,140
2
CAPACITY WITH STANDARD 48", 66", & 72" CARRIAGE
-.8
2
CAP#
1000
33,280 ---
TRUCK & ATTACHMENT WEIGHT SHIPPED WITH
8.9
33,310
---
9.4
5
6.5
24
24
55
33,680 10 24 24
34
34
CAP# X1000
48" CARRIAGE P/N 9045-5051
66" CARRIAGE
P/N 9045-5052
72" CARRIAGE
P/N 9055-5008
3/4 YD BUCKET
P/N 9045-5049
1 1/4 YD BUCKET
P/N 9055-5020
TRUSS BOOM P/N 9045-5011
TRUSS BOOM W/WINCH
P/N 9045-5012
6' SWING MAST
P/N 9045-5047
6' MAST W/48" CARR
P/N 9045-5035
6' MAST W/66" CARR
P/N 9045-5037
72" 100° SWING CARR
P/N 9045-5044
48" SLOPE PILER
P/N 9108-5058
66" SLOPE PILER
P/N 9130-5016
72" 180° SWING CARR
P/N 9055-3024
WORK PLATFORM P/N 9055-5024 39 3.2
D
A
B
C
AS RELEASED FROM FACTORY THIS TRUCK MEETS THE DESIGN SPECIFICATIONS ESTABLISHED IN AMERICAN NATIONAL STANDARDS FOR POWERED INDUSTRIAL TRUCKS PART ASME B56.6b-1998
A
B
C
D
ATTACHMENT D C B A
10 33,570
9136-3011 (REV E)
34 39
24 24
24 24
-.8 .8
10 8
32,670 LBS
34 24 24
10 24 24
3 55 --- ---
3 55 --- ---
33,420 --- ---
1.6 33,520 65 --- --- 7.4
4 35,350 61 8.7
6 34,530 38 1.3
6 34,610 38 1.3
34,310 21 -2
33,780 33 -.4
33,900 33 -.4
34,890 21 -2
10
10
10
10
24 24
24 24
24 24
24 24
24 24
24 24
24 24
FORKS RATED LESS THAN THE ATTACHMENT CAPACITY SHOWN ABOVE DECREASE CAPACITY OF ATTACHMENT TO THAT OF FORKS. FORKS RATED MORE THAN ATTACHMENT CAPACITY DO NOT INCREASE ATTACHMENT CAPACITY.
*WEIGHTS ARE BASED ON USING 2 X 6 X 48" FORKS (APPROX. 408# PER PAIR) **BUCKET DIMENSIONS (A & D) REFER TO BUCKET LIP HEIGHT. ***TRUSS BOOM, WINCH & QUICK HOOK DIMENSIONS (A & D) REFER TO HOOK CENTER. ****WEIGHT IS BASED ON SP'L SWING MAST FORKS (APPROX. 190# PER PAIR) *****PLATFORM DIMENSIONS (A & D) REFER TO CENTER OF FLOOR.
III
GRADALL IS A REGISTERED TRADEMARK FOR HYDRAULIC EQUIPMENT BUILT BY THE JLG COMPANY 1 JLG DRIVE, McCONNELLSBURG, PA. U.S.A.
-.8
-.8
(WITHOUT ATTACHMENTS)
FT
FT
IN
IN
FT
IN
FT
IN
FT
FT
IN
IN
FT
FT
FT
FT
FT
FT
IN
FT
IN
IN IN
IN
IN
FT
FT
FT
FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
FT FT
IN IN
IN IN
IN IN
IN IN
IN IN
IN IN
IN IN
*
*
*
**
**
****
***
***
****
*
*
*
*
*
*
SAMPLE ONLY - USE CHART IN CAB