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Brake system, Brake system 7.0, Inching travel – Gradall 544D-10 (9136-4142) Operation Manual User Manual

Page 23: General, Service brakes, Parking brakes

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Form No. 20220

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544D-10 Owner/Operator Manual

General

The brake system includes a service brake and a parking brake. Service and

parking brakes are applied through wet disc brake packs located within axle

housing.

Because service braking and “inching” (slow travel) functions overlap, some

features of inching will be discussed here. See “Drive Train” Section, Page

10.0, for additional information on inching travel. (See Figure 3-1 for layout

of controls)

Inching Travel

Overlap between braking and inching occurs because the same pedal controls

both functions; also because both functions control travel speed. However, the

methods of controlling travel speed are quite different. Service braking involves

a controlled stopping force applied to the front wheels. Inching involves a

controlled driving force applied to the driving wheels.

Figure 7-1

Most of the inching travel pedal stroke controls the speed of inching travel. As

the pedal nears the bottom of its stroke, service brakes are engaged.

Service Brakes

Depressing service brake/inching travel pedal to braking portion of pedal travel

causes controlled hydraulic pressure to be applied to service brakes. The greater

the pedal travel, the greater the braking force.

If power-assist fails, it will require much greater force on pedal to apply brake,

and stopping distance will be greater.

Parking Brakes

The parking brakes are spring-applied and hydraulically-released.

Hydraulic power to release parking brakes is provided by the hydraulic system

and is controlled by the parking brake switch located on the dashboard.

With the engine running and the parking brake switch “Off,” parking brakes

are disengaged. Moving the switch to “On” releases hydraulic pressure to apply

the parking brakes. With switch in “ON” position, four-wheel drive is disabled.

BRAKE SYSTEM

7.0

WARNING

!

Practice inching/braking in a safe,

open area until you are thoroughly

familiar with handler response.

WARNING

!

If power-assist feature should fail

for any reason, it would require

greater effort to apply service

brake. It is extremely important

that you never stop the engine

while traveling. If power assist

fails, stop as soon as possible. Do

not drive the handler until problem

has been corrected.

WARNING

!

Always move parking brake switch

to “On” position before leaving cab.

Never stop engine while traveling.

Parking brake will be fully-applied

and unit may stop abruptly. A

sudden stop could cause load loss.

NOTE!

In the event of engine or hydraulic

failure, parking brakes can be

released for towing. See “To

Release Parking Brake,” Page

16.1.

SERVICE BRAKE/INCHING

TRAVEL PEDAL

HIGHEST INCHING TRAVEL SPEED

LOWEST INCHING TRAVEL SPEED

SERVICE BRAKING