Gradall 534B-9 Operation Manual - Manual (Page 34)

Air Cleaner Element Condition Indicator (check for
clogged condition (red band showing) & clean or
replace element as required)
Engine Crankcase Dipstick (check level & refill
as required - item 13 is filler cap)
Transmission Dipstick (check level & replenish as
required)
Hydraulic Filter Condition Indicator (check indicator
with oil at normal operating temperature and engine
running at full throttle - replace element before
by-pass indication is reached or at least annually)
Hydraulic Reservoir (level handler, retract
all other cylinders & check dipstick - refill as
required)
Fuel Filler Cap (fill at end of workshift to minimize
condensation)
Boom Front Bottom Slide Bearings (extend boom fully
and lube all wear paths - retract and extend boom fully
three times and wipe excess lube from bearings ):
Front Extend Sheave Pin
Rear Extend Sheave Pin
Carriage Tilt Cylinder Pivots
Tires (check for damage & proper pressure) (tires are
filled to minimum of 75% with calcium chloride solution
to total wheel & tire weight of 715-815 pounds):
Standard - 13.00 x 24, 12 ply - 65 psi
Optional - 13.00 x 24R - 70 psi
Leveling Cylinder Pivots
Carriage Tilt/Machine Level Lever Pivots
Boom Hoist Cylinder Pivots
Compensating Cylinder Pivots (twin fittings)
Boom Pivot
Boom Head/Carriage Pivot
Quick Switch Latch
Battery (check electrolyte level & refill as req’d)
Fuel/Water Separator (drain water)
Radiator Fill Cap (check level & refill as required)
Tie Rod Ends
King Pins
Steering Cylinder Pivots
Front Axle Pivot
Accelerator Pedal Pivot (under cab)
Brake Pedal Pivot (under cab)
Boom Lever Linkage (under cab)
Rear Axle Pivot
At End of FIRST 30 Days Only
Check torque of ALL ITEMS listed in Torque Table
(page 31)
Service Brake Housings (drain and refill to level)
Boom Front Bottom Slide Bearings (to be performed by
experienced maintenance person-check for damage,
and excessive wear - none permitted past bevel -
maximum clearance measured at top bearings is in.,
shim or replace as required; when these bearings
require service, check all other slide bearings; shims are
1/16" thick):
Boom Front Top & Side Slide Bearings (extend boom
fully and lube all wear paths - retract & extend boom fully
three times & wipe excess lube from bearings):
Front Extend Sheave Slide Bearing (inspect for damage
and secure mounting)
Boom Rear Slide Bearings (lube paths):
Air Cleaner Vacuator Valve (rubber cone on bottom -
check to be sure cone is clear and undamaged)
Drive Belts (check condition & tension - replace or adjust
as required)
Engine Oil Filter (replace at 250 Hours):
Engine Crankcase Drain Plug (drain & refill to level at 250
Hours)
Front Planetary Hub (check level & refill as required)
Service Brake Housings recent units only (check level &
refill as required)
Hydraulic Reservoir Breather Cap (check & clean or
replace as required)
Rear Hub (check level & refill as required)
Drive Axle Differential Level Plug (check level & refill
as required)
Drive Shaft Universal Joints
Drive Shaft Spline
Check torque of ITEMS INDICATED in torque table
(page 31)
Hydraulic System (we recommended that hydraulic fluid
be analyzed to determine condition - drain & refill
reservoir if required.
Hydraulic Reservoir Screen (remove, clean & install
when hydraulic oil is drained)
Fuel/Water Separator (replace element at 500 hours)
Fuel Filter (replace element at 500 hours)
Transmission Filter (replace)
Check torque of ITEMS INDICATED in torque table
(page 31)
Transmission Drain Plug (drain and refill to level)
Transmission Screen (clean)
Front axle Differential Drain Plug (drain anf refill to level.
Front Planetary Hubs (drain and refill to level)
Service Brake Housings (drain & refill to level)
Front Axle Breather (clean or replace)
Rear Hubs (drain & refill to level)
Transmission Breather (clean)
Hydraulic Filter (replace element)
Hydraulic System (unless fluid is analyzed quarterly to
determine degree of contamination, reservoir must be
drained & refilled on annual basis)
Hydraulic Reservoir Screen (remove, clean & install
when hydraulic oil is drained)
Engine Cooling System (drain, flush & refill on basis of
period suggested by anti-freeze manufacturer)
12.
14.
21.
32.
33.
37.
28.
l
3 3
l
33.
34.
35.
36.
48.
l
22.
23.
26.
27.
28.
29.
41.
50.
Lube
Symbol I t e m
Daily (or 10 Hour) Lubrication & Maintenance
(Service at whichever interval occurs first)
No. of
Points
-
EO
ATF
-
HF
DF
1
1
1
1
1
1
1.
3.
6.
7.
8.
9.
10.
16.
17.
18.
19.
20.
30.
35.
38.
39.
40.
42.
43.
47.
49.
51.
52.
Weekly (or 50 Hour) Lubrication & Maintenance
(Service at whichever interval occurs first)
(includes all previous services)
MG
CG
CG
CG
-
-
CG
CG
CG
CG
CG
CG
CG
-
-
-
CG
CG
CG
CG
CG
CG
CG
CG
TF 2
4
1
2
2
4
4
2
1
2
4
2
2
1
1
1
1
2
4
4
2
1
1
3
2
5 Week (or 250 Hour) Lubrication & Maintenance
(Service at whichever interval occurs first)
(includes all previous services)
4
5Week (or 250 Hour) Lubrication & Maintenance (Cont.)
I t e m
Lube
Symbol
2.
4.
5.
11.
15.
24.
25.
27.
28.
33.
41.
44.
45.
46.
No. of
Points
Quarterly (or 500 Hour) Lubrication & Maintenance
(Service at whichever Interval occurs first)
(includes all previous services)
MG
-
MG
-
-
-
EO
GO
TF
-
GO
GO
CG
CG
-
8
1
12
1
1
1
1
2
2
1
2
1
2
1
-
HF
-
-
-
-
1
1
1
1
1
Semi-Annual (or 1000 Hour) Lubrication & Maintenance
(Service at whichever Interval first)
(Includes all previous services)
ATF
-
GO
GO
TF
-
GO
-
1
1
1
2
2
1
2
1
Annual (or 1500 Hour) Lubrication & Maintenance
(Service at whichever interval first)
(includes all previous services)
31.
33.
34.
38.
1.
-
HF
-
-
1
1
1
1