Pumptec High Performance Upgrade Kits for Plunger Pumps User Manual

Page 6

Version 110112

Pumptec Operating Instructions and Parts Manual

UPGRADE KITS

HorSEPowEr CHart

FLow in

gPM

HorSEPowEr rEquirED @ PSi (PounDS PEr SquarE inCH)

100

150

200

300

400

500

750

1000

1200

1500

0.2

.006

.012

.018

.023

.035

.047

.058

.088

.117

.140

.175

0.4

.012

.023

.035

.047

.070

.093

.117

.175

.233

.280

.350

0.6

.018

.035

.053

.070

.105

.140

.041

.263

.350

.420

.525

0.8

.023

.047

.070

.093

.140

.187

.233

.350

.467

.560

.700

.029

.058

.088

.117

.175

.233

.292

.438

.583

.700

.875

1.2

.035

.070

.105

.140

.210

.280

.350

.525

.700

.840

1.050

1.4

.041

.082

.123

.163

.245

.327

.408*

.613

.817

.980

1.225

1.6

.047

.093

.140

.187

.280

.373

.467

.700

.933

1.120

1.400

1.8

.053

.105

.158

.210

.315

.420

.525

.788

1.050

1.260

1.575

.058

.117

.175

.233

.350

.467

.583

.875

1.167

1.400

1.750

2.2

.064

.128

.193

.257

.385

.513

.642

.963

1.284* 1.540 1.925

2.4

.070

.140

.210

.280

.420

.560

.700

1.050 1.400 1.680 2.100

2.6

.076

.152

.228

.303

.455

.607

.758

1.138 1.517 1.820 2.275

(*) NOTE: 1.4 G PM at 500 PSI requires .408 HP.

MAINteNANce

Each system’s maintenance cycle will be unique. If system

performance decreases, check immediately. If no wear at 500

hours, check again at 1000 hours and each 500 hours until

wear is observed. Valves typically require changing every seal

change. Duty cycle, temperature, quality of pumped liquid and

inlet feed conditions all effect the life of a pump’s wear parts

and service cycle. Remember to service the regulator/ uploader

at each seal servicing and check all system accessories and

connections before resuming operation.

LUBRICATION

Apply 1.5 oz of suppliers black grease to the corners and center

of plunger slot at the time of service.

STORINg

For extended storing, or between use in cold climates, drain all

pumped liquids from pump and flush with antifreeze solution

to prevent freezing and damage to the pump. DO NOT RUN

PUMP WITH FROZEN LIQUID.

NOTE: For Plunger Pump disassembly and reassembly

instructions, pump Specifications, and pump Motor

Performance Tables, refer to Plunger Pumps Operating

Instructions and Parts Manuals.

PrEvEntivE maintEnanCE CHECkLiSt

Check

daily weekly 50

Hrs.

500

Hrs.

1500

Hrs.

3000

Hrs.

Clean Filters

Water Leaks

Descale Pump

Cam & Bearing

Seal Change

Valve Change