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5. troubleshooting power source – Hobart Welding Products 250A User Manual

Page 23

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OM-928 Page 19

6-5. Troubleshooting Power Source

Connect unit to proper input

voltage. (see Section 4-7).

Yes

No

Is input power

connected to

correct line

voltage?

Is Power

switch in the

On position?

Place Power switch in the

On position. (see Section

5-1).

No

Yes

Is the cooling

fan running?

Check Power switch S1,

relay CR2, and thermistor

R1.

No

Yes

Is Power light

On?

Reset Power switch S1 and

verify line power voltage.

Check relay CR2, thermistor

R1, and Control board PC1.

No

Yes

Is Trouble

light On?

Check torch consumables.

Reset Power switch S1. If

unit is overheated, wait

while fan cools down unit

temperature.

No

Yes

Momentarily press torch

trigger and listen for gas/air

valve operation. Check for

Postflow air at torch. Check

Control board PC1, air filter,

and gas/air connections to

PC1 and torch.

Yes

No

Is compressor

operating?

Press torch trigger and

check if pilot arc ignites.

Check torch consumables.

*Check torch connections,

relay CR1, gas/air system,

and torch.

Yes

No

Does pilot arc

ignite?

Place torch near workpiece

and check if pilot arc “jumps”

or transfers to workpiece.

Check work clamp connec-

tion. *Check Control board

PC1 and connections, and

torch and its connections.

Yes

No

Does pilot arc

transfer to

workpiece?

Check all connections,

Check main transformer T1,

Check inductor L1. Return

to beginning of chart.

*Servicing procedure to be performed

only by authorized Service Station.

*

*

*