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Assembly, Installation, Safet y m aintenan c e parts list setup – Harbor Freight Tools 67697 User Manual

Page 7

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Page 7

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Item 67697

SAFET

y

M

AINTENAN

c

E

PARTS LIST

SETUP

Assembly

1. Place a small amount of grease in the slot at

the tapered end of the Crankshaft (51) and

insert the Woodruff Key (52) into the slot.

2. Make sure that the center hole and the

keyway on the Pump Pulley (59) are clean

and free of burrs and rough edges.

3. Apply a thin layer of grease to the hole and keyway.

With the indented side of the Pulley center facing

out, align the keyway with the Woodruff Key and

slide the Pump Pulley over the Crankshaft.

WARNING! Do not force or hammer the

Pump Pulley onto the crankshaft.

4. Slide the Pulley Washer (60) and Spring Washer

(61) onto the Bolt (62) and insert the Bolt through

Pump Pulley and thread counterclockwise into the

Crankshaft. Tighten using a wrench (not included).

Note: The Bolt has a left-hand thread. To

tighten, turn Bolt counterclockwise.

Insert Pump Pulley (59)

with this side facing out.

Woodruff Key (52)

crankshaft (51)

Spring Washer (61)

Bolt (62)

Pulley

Washer

(60)

Keyway

Figure A: Pump Pulley Assembly

Installation

Note: Depending on your level of expertise, you may wish

to have a qualified technician perform this installation.

cAUTION: Avoid damage to the Air Compressor

Pump and other equipment. The Compressor Pump

mounting platform should be flat, level, and strong

enough to support the combined weight of the Pump,

electric motor or engine, and related hardware and

equipment. It must also be capable of withstanding

the vibration and tension of the drive belt.

1. Place the Air Compressor Pump on the mounting

surface at the same level as the 3 HP motor used

to drive it. Pump positioning must incorporate

easy access to the Oil Drain Plug (48).

2. Use a motor with the appropriate size pulley to

achieve the needed Pump RPM. To calculate

the motor and motor pulley needed to power

the pump, multiply the Pump Pulley diameter

(12.5") times the pump working RPM (1050)

which equals 13,125, then divide by the motor

RPM. This will determine the motor pulley

diameter (in inches) needed to run the unit.
For example: To calculate the pulley diameter

needed for a 1725 RPM motor, multiply 12.5

by 1050, then divide by 1725, which equals

a motor pulley size of 7.6 inches. Use

the pulley size closest to this figure.

13,125

1725

= 7.6"

Motor Pulley

Pump Pulley

Pump Pulley Dia.

12.5"

(12.5" Pump Pulley Dia. x 1050 Pump RPM)

Motor RPM

13,125

=

Motor

Pulley

Dia.

Figure B: calculation for Motor Pulley

3. The Pump Pulley (59) must be in perfect alignment

with the motor pulley (not included). Misalignment

between the Motor and the Pump can cause

damage to both the motor and the compressor

pump. Use a straight edge, such as a yardstick,

to check and adjust alignment as needed.

Note: Ensure the Pump Pulley is installed

for counterclockwise rotation when facing

the pulley side of the Pump.

4. Verify that the Pump Pulley turns freely where

it overhangs the mounting surface.

5. Place a V-groove belt (not included) over

the Pump Pulley and the motor pulley.