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Troubleshooting (cont.), Safety o pera tion m aintenance setup – Harbor Freight Tools Predator 6500 Watt Portable Generator 68526 User Manual

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Item 68526 / 68529

Page 19

For Pump technical questions, please call 1-800-444-3353.

For Engine technical questions, please call 1-800-520-0882.

SAFETY

O

PERA

TION

M

AINTENANCE

SETUP

Problem

Possible Causes

Probable Solutions

Engine misfires

1. Spark plug cap loose.
2. Incorrect spark plug gap or

damaged spark plug.

3. Defective spark plug cap.
4. Old or low quality gasoline.

5. Incorrect compression.

1. Check wire connections.
2. Re-gap or replace spark plug.

3. Replace spark plug cap.
4. Use only fresh 87+ octane unleaded gasoline.

Do not use gasoline with more than

10% ethanol (E15, E20, E85, etc.).

5. Diagnose and repair compression.

(Use

Engine will not start:

COMPRESSION RELATED section.)

Engine stops

suddenly

1. Low oil shutdown.

2. Fuel tank empty or full of impure or low

quality gasoline.

3. Defective fuel tank cap creating

vacuum, preventing proper fuel flow.

4. Faulty magneto.
5. Disconnected or improperly

connected spark plug cap.

1. Fill engine oil to proper level. Check

engine oil before EVERY use.

2. Fill fuel tank with fresh 87+ octane

unleaded gasoline.

Do not use gasoline with more than

10% ethanol (E15, E20, E85, etc.).

3. Test/replace fuel tank cap.

4. Have qualified technician service magneto.
5. Secure spark plug cap.

Engine stops when

under heavy load

1. Dirty air filter.
2. Engine running cold.

1. Clean or replace element.
2. Allow engine to warm up prior

to operating equipment.

Engine knocks

1. Old or low quality gasoline.

2. Engine overloaded.
3. Incorrect spark timing, deposit buildup,

worn engine, or other mechanical problems.

1. Fill fuel tank with fresh 87+ octane

unleaded gasoline.

Do not use gasoline with more than

10% ethanol (E15, E20, E85, etc.).

2. Do not exceed equipment’s load rating.
3. Have qualified technician diagnose

and service engine.

Engine backfires

1. Impure or low quality gasoline.

2. Engine too cold.

3. Intake valve stuck or overheated engine.

4. Incorrect timing.

1. Fill fuel tank with fresh 87+ octane

unleaded gasoline.

Do not use gasoline with more than

10% ethanol (E15, E20, E85, etc.).

2. Use cold weather fuel and oil

additives to prevent backfiring.

3. Have qualified technician diagnose

and service engine.

4. Check engine timing.

Product doesn’t

have power.

1. Product not plugged in properly.

2. Circuit Breaker tripped.

3. Product needs service.

1. Turn off and unplug the product, then

plug it back in again and turn on.

2. Turn off and unplug product, Reset Circuit

Breaker. Plug in product and turn on.

3. Have product repaired.

Product begins to

operate abnormally.

1. Problem with appliance.

2. Rated load capacity exceeded.

1. Immediately unplug appliance. Have

appliance repaired by a qualified

technician, or replace appliance.

2. Lower the number of items plugged into the

generator to stay within the rated capacity,

or use a more powerful generator.

Follow all safety precautions whenever diagnosing or servicing the equipment or engine.

Troubleshooting (cont.)