Manufacturing, Quality systems – Honeywell Switches User Manual
Page 11

It is the goal of Honeywell to meet customer value-needs 
through continuously improved products and processes. 
That is the basis by which we work to create a partnership 
with our customers. Evidence of our commitment is proven 
by a goal of a Shipped Product Quality Level (SPQL) of 100 
ppm. We utilize Advanced Quality Planning, and a QS9000 
based quality system.
Six Sigma methodology is a strategy used to 
accelerate improvements in our processes, products 
and services, and to reduce manufacturing costs 
and improve quality. It achieves this by relentlessly 
focusing on eliminating waste and reducing defects 
and variations.
Continuous Flow Process utilizing “Rabbit Chase” 
concepts are used in the focused factories in order 
to achieve the lowest total cost, defect-free product.
Single Minute Exchange of Dies (SMED method) 
provides reduced time in the molding cell.
Statistical Process Control is used for measuring 
critical dimensions and controlling manufacturing 
processes.
Poka-Yoke method and computerized test 
equipment are utilized to eliminate scrap and 
rework.
Kanban cards are used to pull raw material and 
piece parts through the factory. 
Bar coding and electronic data interchange (EDI) are 
available.
MANUFACTURING
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Honeywell's Springfield and Spring Valley, Illinois facilities manufacture a broad range of electro and electronic-
mechanical products that include Hobbs hour meters, pressure and vacuum switches, off-highway vehicular lighting, 
transmission shifters, turn signal controls, rotary switches, and off-highway vehicular hand controls. Honeywell's customer 
base is very broad including industries such as automotive, agricultural, material handling, construction, marine, medical, 
heavy truck, lawn and garden, recreational, generators, compressors and aviation. Our commitment to continuous 
improvement and total quality management will allow for further expansion of its product lines and customer base while 
maintaining the highest standards of excellence.
QUALITY SYSTEMS
Honeywell's commitment to the customer in past years 
and present is what has helped us develop our 
world-class manufacturing systems. Some of the methods 
by which we continuously improve products and processes 
are as follows:
