SAF-HOLLAND XL-FW486 FW2080 Series Fifth Wheel - Manual (Page 3)

XL-FW486 Rev C SAF-HOLLAND, Inc. 3
FW2080 SERIES FIFTH WHEEL
Periodic inspections and Adjustments
When conducting the periodic inspections, include the following procedures:
1. Inspect the rocker and bracket assembly for bent, worn, or damaged parts. Replace
with Holland parts only.
2. Check the side-to-side oscillation for free play. If any free play is noted, the rubber
bushings (Part # Xb-70) should be replaced.
3. Check the side-to-side free play between the top plate and rocker assembly. If the
clearance exceeds .060˝, replace the bushing, part number XA-06110.
4. Check the fore-aft clearance
between the top plate and rocker
assembly. If the clearance exceeds
.060˝, the rocker assembly should
have shims installed.
5. Inspect the clearance between
the rocker assembly and the
mounting bracket. If the
clearance exceeds .060˝, the
bushings (Part # XA-1596)
should be replaced.
XA-1594-B
XA-1591-1
Prior to 8/91
6A
6
7A
7
2
3
4
5
5
8
9
10 11
5
5
5
8 9
10
10
11
13 14 5
10
ITEM PART NO. NO. PART NAME
1 XA-2081-DA 1 Fifth wheel top plate – 2˝ kingpin
1A XA-2081-OA 1 Fifth wheel top plate – 3-1/2˝ kingpin
2 XB-780-1 1 Hex slotted nut 2-1/4˝- 4-1/2˝ socket
3 XB-781-1 1 Cotter pin 5/16˝ x 3-1/2˝
4 XA-782 1 Washer
5 XB-H-38 7 Grease zerk
6 XA-05952 1 Rocker arm only
6A XA-05952-A 1 Rocker arm sub-assembly (includes grease zerks and bushing)
7 XA-1595 2 Bracket only
7A XA-1595-A 2 Bracket sub-assembly (includes grease zerks and bushing)
8 XA-1596 2 Cast iron bushing
9 XA-1597 2 Collar
10 XB-382 4 Cotter pin 3/16˝ x 1-1/4˝
11 XA-1584-2 2 Pin
12 XB-70 2 Rubber cushion
13 XA-06110 1 Cast iron bushing
14 XA-1589-1 1 Bolt subassembly
For parts breakdown and
rebuilding information for
XA-2081 Series Top Plate,
see Holland Publication
XL-FW247-01.
1
1A
12
7
7A
5