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Maintenance procedures, As-needed lubrication, Periodic inspections and adjustments – SAF-HOLLAND XL-FW486 FW2080 Series Fifth Wheel User Manual

Page 10: Inspection — general

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10

SAF-HOLLAND, Inc. XL-FW486 Rev C

MAINTENANCE PROCEDURES

As-Needed Lubrication

1. Keep a water-resistant lithium-base grease applied to the trailer contact surface of

the fifth wheel plate.

2. Apply grease to the bearing surface of the support bracket through the grease

fittings on the side of the fifth wheel plate. The plate must be lifted up slightly to
relieve weight on the bracket while applying grease.

3. Spray diesel oil on the rack and slide path of the bracket on sliding fifth wheels.

Periodic Inspections and Adjustments

NOTE: All of the following must be performed every 30,000 miles or 3 months,
whichever comes first. Perform the inspections after steam cleaning to assure a
good inspection.

Inspection — General

1. Inspect the fifth wheel mounting. Check torque and replace any missing or

damaged bolts. Check for broken or distorted components and repair or replace as
needed.

2. Inspect the fifth wheel assembly for bent, worn or broken parts. Replace with

HOLLAND parts only.

Fifth Wheel Locking Mechanism Inspection and Adjustment

1. Check the operation of the fifth wheel locking mechanism using a HOLLAND

TF-TLN-5001 (2˝ kingpin) or TF-TLN-1500 (3-1/2˝ kingpin) Lock Tester. Inspect for
proper locking as described in the “Operating Instructions” in this manual.

Do not use any fifth wheel which does not operate properly. Failure to
properly couple tractor and trailer could cause separation, resulting in

property damage, serious injury or death.

2. Check adjustment of the fifth wheel locks and adjust as required. use the procedure

as follows for the appropriate locking mechanism. If the locks cannot be properly
adjusted due to wear, the fifth wheel must be rebuilt or replaced. Contact your
HOLLAND Distributor to order the appropriate rebuilding kit or fifth wheel.

Improper adjustment can cause improper locking of the mechanism.
If the fifth wheel does not operate properly, DO NOT USE IT! Failure

to properly couple tractor and trailer could cause separation, resulting in property
damage, serious injury or death. Repeat the adjustment procedures or contact your
nearest Holland representative.

1. Failure to read, understand, and follow the important information

contained herein may result in a hazardous condition or cause a
hazardous condition to develop.

2. All maintenance must be performed by a qualified person using

proper tools and safe procedures.

3. All maintenance must be performed while the tractor is uncoupled

from the trailer.