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Electric clutch adjustment, Figure 30, Maintenance – Exmark Lazer Z 4500-872 User Manual

Page 41: Warning

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Maintenance

Figure 30

1.

2 inch height of cut location

E. Start the mower while in the operator position.

WARNING

Engine must be running and drive wheels
must be turning so adjustments can be
performed. Contact with moving parts or
hot surfaces may cause personal injury.

Keep fingers, hands, and clothing clear of
rotating components and hot surfaces.

F. Release the park brake so the handle rests on

the 1/2 x 6 inch rod or bolt.

G. Move the throttle to high idle.

H. Move both motion control levers to the full

forward position and hold for 15 seconds.

I. Move both motion control levers to the full

reverse position and hold for 15 seconds.

J.

Turn off the engine and completely release
the park brake by removing the 1/2 x 6 inch
rod or bolt.

K. Allow the hubs to cool until they are cool

enough to safely touch.

L. Rotate the drive wheel release handle to the

“released” position. Refer to the Drive Wheel
Release Valves
section in Operation.

M. Readjust both brakes following the procedure

in steps 10 through 14.

18. Rotate the drive wheel release handle to the

“operating” position. Refer to the Drive Wheel
Release Valves
section in Operation.

19. Install the rear tires and torque lug nuts to 90-95

ft-lb (122-129 N-m).

20. Remove jack stands.

Electric Clutch Adjustment

No adjustment necessary. However on units with 60
inch decks, when the clutch brake has worn to the
point where the clutch no longer engages consistently,
the shim can be removed to extend the clutch life.

Figure 31

1.

Armature

5.

Brake spacer

2.

Field shell

6.

Re-gap shim

3.

Rotor

7.

Brake pole

4.

Brake mounting bolt

Removing the Shim:

1. Stop engine, wait for all moving parts to stop,

and remove key. Engage parking brake. Allow
the machine to cool completely before starting
these instructions.

2. Using a pneumatic line, blow out any debris

from under the brake pole and around the brake
spacers.

3. Check the condition of the wire harness leads,

connectors, and terminals. Clean or repair as
necessary.

4. Verify that 12V is present at the clutch connector

when the PTO switch is engaged.

5. Measure the gap between the rotor and armature.

If the gap is greater than .04 inch (1 mm), proceed
with the following steps:

A. Loosen both brake mounting bolts one-half

to one full turn (see Figure 32).

Note: Do Not remove the brake pole from
the field shell/armature. The brake pole has
worn to match the armature and needs to

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