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Electric clutch adjustment, Reverse indicator adjustment, Motion control linkage adjustment warning – Exmark FrontRunner Air-Cooled User Manual

Page 37: Caution, Maintenance

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Maintenance

exists between the spring retainer bracket and the
adjacent nyloc nut. Tighten the jam nut above
the trunnion roller.

4. If the correct gap can no longer be achieved

because there is no clearance between nyloc
nut below the spring and the jam nut above
the trunnion or there are no threads left on the
bottom nyloc nut, the length of the brake rod can
be adjusted. Remove a pin from a yoke at either
end of the brake rod and lengthen (or shorten) the
brake rod until the correct gap can be achieved by
following steps 2 and 3.

Electric Clutch Adjustment

No adjustment necessary.

Reverse Indicator
Adjustment

1. Stop engine, wait for all moving parts to stop, and

remove key. Engage parking brake.

2. Unhook seat latch and tilt seat forward.

3. Begin with either the left or right motion control

lever. Move lever to the neutral position and pull
lever back until the clevis pin (on arm below pivot
shaft) contacts the end of the slot (just beginning
to put pressure on spring). (Figure 19).

4. Check where lever is relative to notch in console

(should be centered allowing lever to pivot
outward to the neutral lock position).

5. If adjustment is needed, loosen the nut against the

yoke and while applying slight rearward pressure
on the motion control lever, turn the head of the
adjustment bolt in the appropriate direction until
lever is centered (keeping rearward pressure on
the lever will keep the pin at the end of the slot
and allow the adjustment bolt to move the lever
to the appropriate position). Tighten lock nut.

6. Repeat on opposite side of unit.

Figure 19

1.

Turn bolt here

4.

Yoke

2.

Lever centered in notch

5.

Loosen here

3.

End of slot

6.

Reverse indicator

Motion Control Linkage
Adjustment

WARNING

Engine must be running and drive
wheels must be turning so motion control
adjustment can be performed. Contact with
moving parts or hot surfaces may cause
personal injury.

Keep fingers, hands, and clothing clear of
rotating components and hot surfaces.

CAUTION

Raising the mower deck for service or
maintenance relying solely on mechanical
or hydraulic jacks could be dangerous. The
mechanical or hydraulic jacks may not be
enough support or may malfunction allowing
the unit to fall, which could cause injury.

Do Not rely solely on mechanical or hydraulic
jacks for support. Use adequate jack stands
or equivalent support.

1. This adjustment must be made with the drive

wheels turning. First raise the rear of machine

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