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Maintenance, Periodic maintenance chart – Polaris 2014 ATV Sportsman Big Boss 6x6 User Manual

Page 83

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81

MAINTENANCE

Periodic Maintenance Chart

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours

Calendar

Miles

(Km)

Ź

E

Air filter, main
element

-

Weekly

-

Inspect; replace as needed

Ź

D

Brake pad wear

10 H

Monthly

60 (100)

Inspect periodically

Battery

20 H

Monthly

125 (200)

Check terminals; clean; test

Ź

E

Engine breather
filter (if equipped)

25 H

Monthly

155 (250)

Inspect; clean if needed

Ź Engine oil change

25 H

1 M

250 (400)

Break-in oil and filter change

Ź Demand drive fluid

(extreme use)

25 H

1 M

250 (400)

Change fluid every 25 hours
if ADC is subjected to
extreme use. See page 88.

Ź Demand drive fluid

25 H

1 M

250 (400)

Break-in oil level check

Ź Middle gearcase

oil

25 H

1 M

250 (400)

Break-in oil level check

Ź Rear gearcase oil

25 H

1 M

250 (400)

Break-in oil level check

Ź Transmission oil

25 H

1 M

250 (400)

Break-in oil level check

Ź General lubrication

50 H

3 M

310 (500)

Lubricate all fittings, pivots,
cables, etc.

Shift linkage

50 H

6 M

310 (500)

Inspect, lubricate, adjust

D Steering

50 H

6 M

310 (500)

Lubricate

Ź Front suspension

50 H

6 M

310 (500)

Lubricate

Ź Rear suspension

50 H

6 M

310 (500)

Lubricate

D

E

Throttle Cable/
Release Switch

50 H

6 M

310 (500)

Inspect; adjust; lubricate;
replace if necessary

E Throttle Body

Intake Duct

50 H

6 M

310 (500)

Inspect duct for proper seal-
ing/air leaks

Ź Front hub bearings

(if equipped)

50 H

6 M

310 (500)

Inspect; clean; replace as
needed

Drive belt

50 H

6 M

310 (500)

Inspect; adjust; replace as
needed

Cooling system

50 H

6 M

310 (500)

Inspect coolant strength
seasonally; pressure test
system yearly

Ź Engine oil change

100 H

6 M

1000 (1600) Change the oil and filter

Ź Oil lines and

fasteners

100 H

6 M

1000 (1600) Inspect for leaks and loose

fittings

Ź Demand drive fluid

(normal use)

100 H

12 M

1000 (1600) Change fluid

Ź Middle gearcase

oil (6x6)

100 H

12 M

1000 (1600) Change fluid

Ź Rear gearcase oil

100 H

12 M

1000 (1600) Change fluid

Ź Transmission oil

100 H

12 M

1000 (1600) Change fluid