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Maintenance, Warning, Adjustments – Polaris 2007 ATV Sawtooth User Manual

Page 90

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87

MAINTENANCE

Adjustments

Brakes (Front)

The front brakes are hydraulic disc brakes. These brakes are

self-adjusting.
The following checks are recommended to keep the hydraulic brake

system in good operating condition. Check more often if brakes are

used heavily under normal operation.

WARNING

Never store or use a partial bottle of brake fluid. Brake fluid is

hygroscopic, meaning it rapidly absorbs moisture from the air.

The moisture causes the boiling temperature of the brake fluid to

drop, which can lead to early brake fade and the possibility of

accident or severe injury. After opening a bottle of brake fluid,

always discard any unused portion.

WARNING

An over-full master cylinder may cause brake drag or brake

lock-up, which could result in serious injury or death. Maintain

brake fluid at the recommended level. Do not overfill.

1. Always keep brake fluid at an adequate level (see page 37).

NOTE: Under normal operation, the diaphragm extends into the

reservoir as fluid level drops. If the fluid level is low and the

diaphragm is not extended, a leak is likely and the diaphragm

should be replaced. Always fill the reservoir as needed

whenever the cover is loosened or removed to ensure proper

diaphragm operation. Use Polaris DOT 4 brake fluid. Do not

overfill.

2. Check the brake system for fluid leaks.
3. Check the brakes for excessive travel or

spongy feel.

4. Check the friction pads for wear,

damage and looseness.

5. Check the security and surface

condition of the disc.

NOTE: Change the brake pads when

they’re worn to 3/64″ (.1 cm).

3/64″ (.1 cm)