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Maintenance and lubrication, Periodic maintenance chart – Polaris 2005 ATV Scrambler 500 4X4 User Manual

Page 68

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65

MAINTENANCE AND LUBRICATION

Periodic Maintenance Chart

Perform all services at whichever maintenance interval is reached first.

Item

Maintenance Interval

(whichever comes first)

Remarks

Hours Calendar

Miles

(Km)

J

Steering

--

Pre-Ride

--

Make adjustments as need-

ed See Pre Ride Checklist

"

Front suspension

--

Pre-Ride

--

j

ed. See Pre-Ride Checklist

on page 46.

"

Rear suspension

--

Pre-Ride

--

on page 46.

Tires

--

Pre-Ride

--

"

Brake fluid level

--

Pre-Ride

--

"

Brake lever travel

--

Pre-Ride

--

Brake system

--

Pre-Ride

--

Wheels/fasteners

--

Pre-Ride

--

Frame fasteners

--

Pre-Ride

--

"

E

Engine oil level

--

Pre-Ride

--

"

E

Air filter, pre-filter

--

Daily

--

Inspect; clean often

"

E

Air box sediment

tube

--

Daily

--

Drain deposits when visible

Coolant

--

Daily

--

Check level daily, change

coolant every 2 years

Headlamp/tail

lamp

--

Daily

--

Check operation; apply

dielectric grease if replacing

"

E

Air filter,

main element

--

Weekly

--

Inspect; replace as needed

Recoil housing

--

Weekly

--

Drain water as needed,

check often if operating in

wet conditions

"
J

Brake pad wear

10 H

Monthly

100 (160)

Inspect periodically

Battery

20 H

Monthly

200 (320)

Check terminals; clean; test

"

Front gearcase oil

25 H

Monthly

250 (400)

Inspect level; change yearly

"

Transmission oil

25 H

Monthly

250 (400)

Inspect level; change yearly

"

E

Engine breather

filter (if equipped)

25 H

Monthly

250 (400)

Inspect; clean if needed

"

General

lubrication

50 H

3 M

500 (800)

Lubricate all fittings, pivots,

cables, etc.

"

Perform these procedures more often for vehicles subjected to severe use.

E Emission Control System Service (California)

J

Have an authorized Polaris dealer perform these services.

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