Standard work, Process description – Allmand Brothers NIGHT LITE PRO II LD User Manual
Page 9
STANDARD WORK
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2
3
4
5
6
7
8
9
10
11
13
14
15
16
7,11,12
2
10
LIGHT FIXTURE INSTALLATION:
Finish Assembly of NLPro-Lay down
Manual Tower Units
WORKSTATION:
Any
STANDARD OPTION:
NON STANDARD OPTION:
NO.
PRODUCT/PROCESS
DESCRIPTION
PROCESS
/
COMMENT
At a minimum one thread length should be showing past the end of the nut.
SAFETY PRECAUTIONS
Failure to follow electrical code when attaching terminals may result in property damage, serious injury, or death.
Place 2" HDPE washer (101813) onto the light bar
3/4" stud.
Place light fixture onto the light bar 3/4" stud over the
HDPE washer.
Place 3/4" steel washer (047035) onto the stud and
then the 3/4-10 nylock nut (044058).
Tighten 3/4-10 nut until lamp fixture holds its position.
Lamp fixture should hold the desired position after rotated.
Loosen one of the screws on the lamp
Keep components for re-attachment.
SW #
AS1001
PROCESS DESCRIPTION
elbow (610214) and remove the other screw to
access the lamp socket wires.
Pull 4" of the cord from the light bar that is closest to
Tighten the cord grip.
the lamp through the cord grip portion of the elbow.
Insure the lamp fixture can rotate fully when cord is attached.
Crimp the wires together with the splice (022115)
Follow local electrical codes when crimping on splice.
that is included with the lamp fixture.
Repeat for each wire.
Attach wires green to green, black to black, and
white to white.
Push wires into the lamp elbow and replace
Hand tighten screws.
cover and both screws.
Repeat steps 3 through 10 for each lamp fixture.
Insert tower wire cord into cord grip (310033) on roof
panel.
TO COMPLETE:
Open door to access the control box. Pull wire into unit.
(32" required from bottom of cord grip to longest wire.)
Do not attach terminals (022344) until cord is run through cord grip.
Take tower wire and insert through cord grip in control box.
12
Take the two eye terminals and install on to the
grounding stud. Install hex nut to grounding stud.
Split each green wire with each of the colored wires
Looking from left to right (inside control box) are 1 2 3 4
Insert wire into open hole and close lever to secure
transformer wires. Black goes to #1, Red w/ Black Stripe
goes to #2, Red goes to #3, Blue goes to #4.
Check that cord has enough slack for full rotation of tower and enough slack to reach all electrical connections.
Place engine keys back with engine.
Make sure trailer is clear of any tools, hardware, etc.
Follow engine manufacturers operating procedures.
Reference operators manual for operating instructions.
Connect battery cables.
Red to positive(+) and black to negative(-).
QUALITY INSPECTIONS
X
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2
3
5
7
10
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FILE:NLPROII LD Container Shipment Assembly Instructions
Section 4
10/25/2011