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Standard work, Process description – Allmand Brothers NIGHT LITE PRO II LD User Manual

Page 9

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STANDARD WORK

1

2

3

4
5

6

7

8

9

10

11

13

14
15
16

7,11,12

2

10

LIGHT FIXTURE INSTALLATION:

Finish Assembly of NLPro-Lay down

Manual Tower Units

WORKSTATION:

Any

STANDARD OPTION:

NON STANDARD OPTION:

NO.

PRODUCT/PROCESS

DESCRIPTION

PROCESS

/

COMMENT

At a minimum one thread length should be showing past the end of the nut.

SAFETY PRECAUTIONS

Failure to follow electrical code when attaching terminals may result in property damage, serious injury, or death.

Place 2" HDPE washer (101813) onto the light bar

3/4" stud.

Place light fixture onto the light bar 3/4" stud over the

HDPE washer.

Place 3/4" steel washer (047035) onto the stud and

then the 3/4-10 nylock nut (044058).

Tighten 3/4-10 nut until lamp fixture holds its position.

Lamp fixture should hold the desired position after rotated.

Loosen one of the screws on the lamp

Keep components for re-attachment.

SW #

AS1001

PROCESS DESCRIPTION

elbow (610214) and remove the other screw to

access the lamp socket wires.

Pull 4" of the cord from the light bar that is closest to

Tighten the cord grip.

the lamp through the cord grip portion of the elbow.

Insure the lamp fixture can rotate fully when cord is attached.

Crimp the wires together with the splice (022115)

Follow local electrical codes when crimping on splice.

that is included with the lamp fixture.

Repeat for each wire.

Attach wires green to green, black to black, and

white to white.

Push wires into the lamp elbow and replace

Hand tighten screws.

cover and both screws.

Repeat steps 3 through 10 for each lamp fixture.

Insert tower wire cord into cord grip (310033) on roof

panel.

TO COMPLETE:

Open door to access the control box. Pull wire into unit.

(32" required from bottom of cord grip to longest wire.)

Do not attach terminals (022344) until cord is run through cord grip.

Take tower wire and insert through cord grip in control box.

12

Take the two eye terminals and install on to the

grounding stud. Install hex nut to grounding stud.

Split each green wire with each of the colored wires

Looking from left to right (inside control box) are 1 2 3 4

Insert wire into open hole and close lever to secure

transformer wires. Black goes to #1, Red w/ Black Stripe

goes to #2, Red goes to #3, Blue goes to #4.

Check that cord has enough slack for full rotation of tower and enough slack to reach all electrical connections.

Place engine keys back with engine.

Make sure trailer is clear of any tools, hardware, etc.

Follow engine manufacturers operating procedures.

Reference operators manual for operating instructions.

Connect battery cables.

Red to positive(+) and black to negative(-).

QUALITY INSPECTIONS

X

1

2

3

5

7

10

11

12

13

FILE:NLPROII LD Container Shipment Assembly Instructions

Section 4

10/25/2011