Wcc3 v-out relay board sequence, P2 p3 v1 – WattMaster WCC III part 17 User Manual

Page 7

WCC III Technical Guide

16. WCC III V-OUT RELAY BOARD INSTALLATION

16-5

OE430-02 Installation

WCC3 V-Out RELAY board Sequence

There are two modes of operation for the WCC3 V-Out RELAY board. One is the V-Out mode and the other is the Binary Output mode.

Contacts are rated for 1 Amp at 24VAC/VDC operation only. This WCC3 V-Out RELAY board connects to the HSS expansion port on the side of the SAT III controller. The
WCC3 V-Out RELAY board is an expansion board that allows for another 8 binary outputs (Relay Contacts) to be used with the SAT III controller. Up to three of these
WCC3 V-Out RELAY boards may be connected to the SAT III HSS expansion port. Two boards in the Binary Output mode are supported, and one board in the V-Out

These eight Analog Inputs connections must be connected to the eight Analog Outputs of the SAT III controller in the V-Out mode of operation. These analog values are
not digitally transmitted via the HSS port on the SAT III to the WCC3 V-Out RELAY board in the V-Out mode.

There is a load protection device called a varistor across each of the 8 relay output connections of the WCC3 V-Out RELAY board that limit the allowable voltage to no
More than 32 volts AC\DC maximum at 1 amp current draw for each relay output contact. Attempting to switch any voltage greater than 32Volts, or current draws of
more than 1 amp per contact could and will result in damage to the WCC3 V-Out RELAY board and/or to the SAT III controller.

The Dipswitch on the WCC3 V-Out RELAY board Sets the various modes of operation, and dead band in the V-Out mode.

If both MODE (SW1-7 and SW1-8) switches are OFF then the WCC3 V-Out RELAY board is in Binary Output mode. Binary Output 1 to 8 is selected. If MODE 1
Switch (SW1-8) is "ON" then Binary Output 9 to 16 is then selected. If MODE 2 Switch (SW1-7) is "ON" then the V-Out mode is selected. You must cycle power to
The WCC3 V-Out RELAY circuit board after setting dip switch SW1-8. You may select any other switch setting without cycling power to the board.

SW1-1 (1) (V-OUT MODE - ADDS 1 VOLT TO DEAD BAND)
SW1-2 (2) (V-OUT MODE - ADDS 2 VOLTS TO DEAD BAND)

(V-OUT MODE DEFAULT SETTING ON)

SW1-3 (4) (V-OUT MODE - ADDS 4 VOLTS TO DEAD BAND)
SW1-4 (8)
SW1-5 (16)
SW1-6 INVERT (V-OUT MODE) (FLIPS CONDITION OF THE RELAY OUTPUTS)

SW1-7 MODE 2 (V-OUT MODE)

(V-OUT MODE DEFAULT SETTING ON)

SW1-8 MODE 1 (When changing this switch, you must cycle power to the circuit board)

Binary Output Mode of operation

When the WCC V-Out RELAY board is set for the Binary Output mode (SW1- switch # 8 is either "ON" or "OFF" and SW1 - switch #7 is "OFF") the eight relays of the

WCC V-Out RELAY board are controlled by the WCC III program setup of the SAT Binary Output screens for each satellite controller. SW1- switch # 8 “OFF" is

Binary Output board address relays 1 to 8, and SW1- switch # 8 “ON" is Binary Output board address relays 9 to 16. This assumes that SW1 - switch #7 is "OFF".

V-Out Mode of operation (Hysteresis is added to the Setpoint via setting of the SW1 Dipswitch)

When the WCC V-Out RELAY board is set for the V-Out mode (SW1- switch # 7 "ON"), the relay output will turn "ON" when the input voltage rises above 7.5 VDC

"OFF" when the input voltage drops below 7.5 VDC (+/- .25V) minus the dead band setting that is determined by SW1 dipswitch settings. These dipswitch settings apply
for all eight inputs and outputs.

When SW1-1 is selected, 1 volt is added to the dead band. (Dead Band = +/- 1 volts)
When SW1-2 is selected, 2 volts are added to the dead band. (Dead Band = +/- 2 volts)

(DEFAULT)

When SW1-1 and SW1-2 is selected, 3 volts are added to the dead band. (Dead Band = +/- 3 volts)
When SW1-3 is selected, 4 volts are added to the dead band. (Dead Band = +/- 4 volts)
When SW1-3 and SW1-1is selected, 5 volts are added to the dead band. (Dead Band = +/- 5 volts)

wire power and ground pigtail must be provided for connection to 24VAC and GND to power the WCC3 V-Out RELAY board.

RLY 8

COM

RLY 7

COM

RLY 6

COM

RLY 5

COM

RLY 4

COM

RLY 3

RLY 8

RLY 7

RLY 6

RLY 5

RLY 4

RLY 3

RLY 2

RLY 1

POWER

COM

CHAS

MODE 2

WATTMASTER CONTROLS, INC

PROGRAM SOCKET

MADE IN USA

YS102058 REV3

WCC3 Vout RELAY BOARD

HS
S

DRV

485

OPTIONS

MODE 1

INVERT

RLY 2

RLY 1

VIN

OUT

COM

SERIAL #

R6
6

R6
5

R6
4

R6
3

R6
2

R6
1

R6
0

R5
9

GND

C1
0

C1
1

C1
2

C13

C1
4

C1
5

C1
6

C1
7

C18

C1
9

C20

C21

C22

C2
3

C2
5

STAT

D1
0

D11

COMM

D13

D1
4

D15

D17

P10

P12

P13

P14

P16

P17

P19

P2
0

P21

P23

P40

P28

P29

P30

R10

R11

R12

R13

R1
4

R1
5

R1
6

R1
7

R1
8

R1
9

R2
0

R2
1

R2
2

R2
3

R2
4

R2
5

R2
6

R2
7

R2
8

R2
9

R3
0

R3
1

R3
2

R3
3

R34

R3
5

R36

R3
7

R3
8

R3
9

R4
0

R4
1

R4
2

R4
3

R4
4

R4
5

R4
6

R4
7

R4
8

R4
9

R5
0

R5
1

R5
2

R53

R54

R55

R56

R57

R58

SW1

VR1

5A30VDC

10A250VAC ~

VDE

DC24V

OMRON

G5Q-1A4

CHINA

802A

EEP

93C46

ENGINEERING

INSTALLATION GUIDE

WCC III V-OUT RELAY BOARD - WITH N/O N/C RELAY CONTACTS

WATTMASTER PART # OE430-02 (SS5008)

RLY 1

5A30VDC

10A250VAC ~

VDE

24V

CHINA

RLY 1

5A30VDC

10A250VAC ~

VDE

24V

CHINA

N.O. JUMPER SELECTED

NORMALLY OPEN

N.C. JUMPER SELECTED

NORMALLY CLOSED

OUT

The WCC3 V-Out RELAY (OE430-02) board has eight relays each with a jumper selectable N.O. (Normally Open) or N.C. (Normally Closed) contacts. These relay

Mode is supported. One HSS expansion board will add 20 VA of VA load to the SAT III power requirement.

The connecting HSS cable is available in 1 ft., 1 / ft , 3 ft., 25 ft., 40 ft., 80., and 120 ft. Lengths.

No more than 150 ft. of total wire can be used to power a SAT III HSS loop.

Dipswitch SW1-7 (MODE 2 - V-Out Mode) and SW1-8 (MODE 1 - Binary Output Mode) selects the MODE of operation for the WCC3 V-Out RELAY board.

(+/-.25V) plus the dead band setting that is determined by Sw1 settings. When the WCC3 V-Out RELAY board is set for the V-Out mode, the relay output will turn

Function. Also, the HSS connector must be connected to the SAT III HSS expansion port for power and ground connections to the SAT III controller or a special two

The eight analog inputs on the WCC3 V-Out RELAY board must be wired to the eight analog outputs on the SAT III or SAT II controller in order for the V-Out mode to