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MK Products Cobra MX Gun - ACWC User Manual

Page 16

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Cobra

®

MX Owner's Manual - Page 8

Section E Troubleshooting

Trouble

Cause

Remedy

No wire feed at

gun, feeder not

operating, i.e. no

slave motor or

brake solenoid.

Input power fuse in

feeder/control box blown

Replace fuse.

Micro-switch defective/not

being activated

Replace switch. Check

switch for operation.

Broken electrical cable

Check micro-switch wires

for continuity.

No wire feed

at gun, feeder

operating properly.

Motor control fuse in

feeder/control box blown

Check motor leads for

shorts; then replace fuse.

Bad potentiometer

Check potentiometer with

meter.

Broken electrical cable.

Check motor and

potentiometer wires for

continuity.

Bad speed control/PCB.

See specific cabinet/

control box owner's

manual for speed control

operation.

Wire feeds, but

welding wire is not

energized.

Loose or no cable

connections.

Check all power

connections.

Contactor control cable

loose or in wrong position

Check power supply

owner's manual for

location and type of

contactor signal required,

i.e. closing or 115VAC.

Welding power source

Check power source.

Wire feeds

erratically.

Dirty or worn conduit

Blow out or replace

conduit.

Wrong size contact tip

See contact tip table.

Idler roll stuck

Check for lock washer

under idler roll, or replace

if damaged.

Wire feeds one

speed only.

Bad potentiometer

Check with meter.

Broken electrical cable

Check potentiometer

wires for continuity or

short.

Bad speed control

See specific cabinet/

control owner's manual for

speed control operation.

Wire walks out of

drive rolls.

Idler roll upside-down

Place groove in idler roll

toward top.

Rear wire guide missing

Replace wire guide.