Mathey Dearman 6SA Saddle Machine - Manual (Page 2)

2
Table o
of Contents
Item Subject Page#
1.0 Safety 3
2.0 General Information 4
3.0 Installation of Spacer Bolts 4
Picture 1 Spacer Bolt Installation 4
Spacer Bolt Calculation 4
Figure 1 Spacer Bolt Configuration for 28”, 30” & 36” 5
Table 1 Spacer Bolt Part Identification 5
4.0 Installation of Saddle Machine on Pipe 5
Picture 2 Closing Boomer Latch 6
Figure 2 Boomer Assembly Parts Configuration 6
Table 2 Boomer Assembly Parts Identification 6
Figure 3 Torch Arm & Torch Carrier Configuration 7
Table 3 Torch Arm & Torch Carrier Parts Identification 7
5.0 Installation of Torch Arm, Torch Carrier Assembly and Torch 7
Picture 3 Installation of Torch Arm 7
Picture 4 Installation of Wing Nut 8
5.1 Installation of Extension Plate, Torch Arm, Torch Carrier Assembly and Torch 8
Figure 4 Extension Plate Configuration 8
Table 4 Extension Plate Parts List 8
Picture 5 Installation of Extension Plate Spacer 9
Picture 6 Extension Plate attached to Extension Plate Spacer 9
6.0 The Cutting Process 9
A Note on Back Beveling 10
Figure 5 Manual Saddle Machine Parts Configuration 11
Table 5 Manual Saddle Manual Parts Identification 12
Figure 6 Single Bearing Bracket Configuration 13
Table 6 Single Bearing Bracket Parts Identification 13
Figure 7 Double Bearing Bracket Parts Configuration 14
Table 7 Double Bearing Bracket Parts Identification 14
Table 8 Trouble Shooting 15
7.0 Maintenance 15
7.1 Timing the Ring Gear to the Pinion Gear of the CE Manual Saddle Machine 16
7.2 Installation of a new Drive Chains 18
7.3 Repair of the Single and Double Bearing Bracket 20
7.4 Storage 20
8.0 Limitations 20
9 .0 Machine Safety 21
10.0 Condition of use 21
10.1 Condition of use 21
10.2 Use of the Saddle Machine not allowed by the manufacturer 21
11.0 Disposal of Saddle Machine 21
11.1 General Information 21
11.2 Composition of Major Components 21
12.0 Warranty 22
Table 8 Commercial Pipe Sizes 22