Kemppi Kempomat 2500 - Manual (Page 4)

EN
COntents
1. preFaCe
........................................................................................................................................................ 3
1.1 General ................................................................................................................................................................. 3
1.2 Product introduction ................................................................................................................................. 3
2. installatiOn OF the pOwer sOurCe
........................................................... 4
2.1 Positioning of the machine ................................................................................................................... 4
2.2 Connection to the mains supply
.......................................................................................................
4
2.3 Mounting of the mains cable .............................................................................................................. 4
2.4 Welding and return current cables .................................................................................................. 5
3. use OF wireFeeder
.................................................................................................................... 6
3.1 Parts of wire feed mechanism ............................................................................................................. 6
3.2 Installation of the wire feed system ................................................................................................ 8
3.3 Installation of wire feed ........................................................................................................................... 8
3.4 Mounting of MIG welding gun
...........................................................................................................
9
3.5 Mounting and locking of wire reel .................................................................................................. 9
3.6 Automatic wire feed to gun ............................................................................................................... 10
3.7 Adjustment of tightness of wire reel brake ............................................................................ 10
3.8 Shielding gas ................................................................................................................................................ 11
4. OperatiOn and use OF pOwer sOurCe
................................................. 12
4.1 Kempomat panels ..................................................................................................................................... 12
4.2 Wire feed panel
...........................................................................................................................................
13
4.3 Wire feeder unit .......................................................................................................................................... 13
4.4 Main switches and pilot lamps ........................................................................................................ 14
4.5 Adjustment for arc roughness ......................................................................................................... 15
4.6 Operation of cooling fan ...................................................................................................................... 15
5. COntrOl panels and adjustments
......................................................... 15
5.1 Wire feed speed potentiometer ..................................................................................................... 15
5.2 Burn back time ............................................................................................................................................ 15
5.3 KMW timer functions .............................................................................................................................. 16
6. aCCessOries
...................................................................................................................................... 17
6.1 KMW sync ........................................................................................................................................................ 17
6.2 Installation and mounting of KMW sync .................................................................................. 17
7. OperatiOn disturbanCes
.......................................................................................... 18
8. regular maintenanCe OF the equipment
.................................... 18
8.1 Cables ................................................................................................................................................................. 19
8.2 Power source ................................................................................................................................................ 19
8.3 Disposal of the machine
.......................................................................................................................
19
9. Ordering numbers
............................................................................................................... 20
10. teChniCal data
...........................................................................................................................
21
2
Kempoma
t 2500, 3200, 4200 / © Kemppi O
y / 1117