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DeWalt DC020 User Manual

Important safety instructions warning, Save these instructions, 800-4-d

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Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the
manual and pay attention to these symbols.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result

in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury.
CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation

which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY D

E

WALT TOOL,

CALL US TOLL FREE AT: 1-800-4-D

E

WALT (1-800-433-9258)

Important Safety Instructions

WARNING!

When using the DC020 worklight, basic precautions should

always be followed, including the following:

a. Read all the instructions before using the DC020 worklight.
b. To reduce the risk of injury, close supervision is necessary when a worklight is used near

children.

c. Do not use outdoors.
d. To disconnect, turn all controls to the off (“O”) position, then remove plug from outlet.
e. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
f. Unplug from outlet when not in use and before servicing or cleaning.
g. Do not operate any worklight with a damaged cord or plug, or after the worklight

malfunctions or is dropped or damaged in any manner. Return worklight to the nearest
authorized service facility for examination, repair, or electrical or mechanical adjustment.

h. To reduce the risk of electrical shock, do not put worklight in water or other liquid. Do not

place or store worklight where it can fall or be pulled into a tub or sink.

i. Always unplug before replacing the bulb. Replace bulb with same type rated 38 Watts.
j. Connect to a properly grounded outlet. Refer to Grounding Instructions.

SAVE THESE INSTRUCTIONS

Safety Rules for Worklights

WARNING: Burn hazard. Do not operate worklight or charger near flammable liquids or in

gaseous or explosive atmospheres. Internal sparks may ignite fumes causing personal injury.

WARNING: Shock hazard. Remove battery pack before replacing the fluorescent bulb.

• Vision may be impaired when looking directly into fluorescent light.
Do not expose worklight to wet or damp areas. Use only in a dry locations. Do not allow

any liquid to get inside worklight. Do not submerge worklight in any liquid.

The worklight is intended for household and commercial use.
• Do not operate without lens cover assembly attached.
• Before using battery and charger, read all instructions and cautionary markings on charger,

battery pack, and product using battery pack.

DO NOT attempt to charge the battery pack with any chargers other than the ones in this

manual. The worklight and battery pack are specifically designed to work together.

Pull by plug rather than cord when disconnecting worklight. This will reduce risk of

damage to electric plug and cord.

Make sure cord is located so that it will not be stepped on, tripped over, or otherwise

subjected to damage or stress.

Do not use an extension cord unless it is absolutely necessary. Use of an improper

extension cord could result in risk of fire, electric shock, or electrocution.

An extension cord must have adequate wire size (AWG or American Wire Gauge) for

safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is
16 gauge has more capacity than 18 gauge. When using more than one extension to make up
the total length, be sure each individual extension contains at least the minimum wire size.

Place the worklight in a position away from any heat source.
Do not operate worklight with a damaged cord or plug — have them replaced

immediately.

Do not operate the worklight if it has received a sharp blow, been dropped, or otherwise

damaged in any way. Take it to an authorized service center.

Do not disassemble worklight. Take it to an authorized service center when service or

repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or
fire.

Disconnect the worklight from the outlet before attempting any cleaning. This will

reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

This worklight is designed to operate on 120 Volts, 60 Hz AC. It also operates on direct

current (DC) through a fully charged battery pack. Do not use any other voltage.

WARNING: This product contains chemicals known to the State of California to cause

cancer, birth defects, and other reproductive harm. Recycle or dispose of light bulb in
accordance with applicable state regulations. If light bulb breaks, thoroughly wash hands and
any other surface contacted.
• The label on your worklight may include the following symbols. The symbols and their

definitions are as follows:

V ...................... volts A

......................amperes

Hz .................... hertz W

.....................watts

min .................. minutes

...................alternating current

............... direct current

...................alternating or direct current

.................... Class I Construction

no ....................no load speed

........................

(grounded)

.....................earthing terminal

.................... Class II Construction

....................safety alert symbol

........................

(double insulated)

BPM.................beats per minute

…/min ............. per minute

RPM ................revolutions per minute

F ...................... fahrenheit temp.

C ......................celsius temp.

SAVE THESE INSTRUCTIONS

Grounding Instructions

The DC020 worklight must be grounded. In the event of malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of electric shock. The
worklight is equipped with a cord having an equipment-grounding conductor and a grounding
plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded
in accordance with all local codes and ordinances.

DANGER: Improper connection of the equipment grounding conductor can result in a risk of

electric shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment grounding conductor. If repair or replacement of the cord or plug
is necessary, do not connect the equipment-grounding conductor to a live terminal. Check with a
qualifed electrician or serviceman if the grounding instructions are not completely understood, or
if in doubt as to whether the worklight is properly grounded. Do not modify the plug provided with
the worklight – if it will not fit the outlet, have a proper outlet installed by a qualifed electrician.

FOR GROUNDED, CORD-CONNECTED WORKLIGHTS RATED LESS THAN 15A AND
INTENDED FOR USE ON A NOMINAL 120V SUPPLY CIRCUIT
The worklight is for use on a nominal 120V circuit,

ADAPTER

GROUNDED

OUTLET

BOX

GROUNDING PIN

b

a

and has a grounding plug that looks like the plug
illustrated in sketch a. A temporary adaptor, which
looks like the adaptor illustrated in sketch b, may
be used to connect this plug to a 2-pole receptacle
as shown in sketch b if a properly grounded outlet
is not available. The temporary adaptor should be
used only until a properly grounded outlet can be
installed by a qualifed electrician. The green
colored rigid ear, lug, and the like, extending from the adaptor must be connected to a permanent
ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be
held in place by the metal screw.

Use of Extension Cords

Only use grounded extension cords that are rated for outdoor use and equipment with a third-
wire ground.
When a long extension cord is used to connect a worklight or tool, a voltage drop occurs. The
longer the cord, the greater the voltage drop. This results in less voltage being supplied to the
worklight or tool and increases the amount of current (amp) draw or reduces performance. A
heavier cord with a larger wire size will reduce the voltage drop. Be sure to choose a cord that will
supply enough voltage to operate your tool or worklight. The tables below indicate appropriate
gauge for extension cords and the voltage drop caused by the use of extension cords, given
different electrical loads.

WARNING: Keep electrical cords in good condition. Do not use worn, bare, or frayed cords

because they can cause electrical shock.

WARNING: Operating equipment at low voltage can cause it to overheat. Using an

excessively long extension cord can cause the cord to overheat.

MINIMUM GAUGE FOR EXTENSION CORD SETS

Volts

Total Length of Cord in Feet

120V 0–25

26–50

51–100

101–150

240V 0–50

51–100

101–200

201–300

Ampere Rating

AWG

0–10 (A)

16

16

14

14

10–13 (A)

16

16

14

12

13–16 (A)

14

14

12

12

16–25 (A)

12

12

12

10

25–30 (A)

10

10

10 Not Recommended

Extension

Cord

Amp

Voltage Drop

Length

Load

16 AWG

14 AWG

12 AWG

10 AWG

10A

2.0

1.3

0.8

0.5

25

15A

3.0

1.9

1.2

0.8

Foot

20A

4.0

2.5

1.6

1.1

30A

6.0

3.8

2.3

1.6

10A

4.0

2.5

1.6

1.1

50

15A

6.0

3.8

2.3

1.6

Foot

20A

8.0

5.0

3.1

2.1

30A

12.0

7.5

4.7

3.2

10A

8.0

5.0

3.1

2.1

100

15A

12.0

7.5

4.7

3.2

Foot

20A

16.0

10.0

6.2

4.2

30A

24.0

15.0

9.3

6.3

10A

12.0

7.5

4.7

3.2

150

15A

18.0

11.3

7.0

4.7

Foot

20A

24.0

15.0

9.3

6.3

30A

36.0

22.5

14.0

9.5

Important Safety Instructions for Battery Packs

The DC020 will provide light using 12–18 Volt D

E

WALT nickel cadmium, nickel metal hydride and

lithium ion battery packs.
When ordering replacement battery packs, be sure to include catalog number and voltage.
Extended Run-Time battery packs deliver more run-time than standard battery packs. Consult the
chart in this manual for compatibility of chargers and battery packs.
The battery pack is not fully charged out of the carton. Before using the battery pack and
worklight, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

• Charge the battery packs only in D

E

WALT chargers.

DO NOT splash or immerse in water or other liquids.

INSTR

UCTION MANU

AL

GUIDE D'UTILISA

TION

MANU

AL DE INSTR

UCCIONES

DC020

Hea

vy-Duty Cor

dless/Cor

ded

W

orklight

Lampe de tra

v

ail industrielle a

vec/sans fil

Reflector Inalámbrico/Con Cab

le de Alimentación para

T

rabajo P

esado

INSTR

UCTIV

O DE OPERA

CIÓN, CENTR

OS DE SER

VICIO

Y PÓLIZA DE GARANTÍA.

AD

VER

TENCIA:

LÉASE ESTE

INSTR

UCTIV

O ANTES DE USAR EL PR

ODUCT

O

.

D

E

WALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286

(JUN08) Part No. N009287 DC020 Copyright © 2008 D

E

WALT

The following are trademarks for one or more D

E

WALT power tools: the yellow and black

color scheme; the “D” shaped air intake grill; the array of pyramids on the handgrip; the kit box
configuration; and the array of lozenge-shaped humps on the surface of the tool.

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