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Hypertherm HPR800XD Auto Gas Preventive Maintenance Program Rev.1 User Manual

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HPR800XD Auto Gas Instruction Manual 808680

Contents

Cutting area and operation effects .....................................................................................................................................21

External cutting area .......................................................................................................................................................21

Incoming air supply quality ............................................................................................................................................22

Metal dust inside the power supply cabinet .............................................................................................................22

Consumable use .............................................................................................................................................................23

Cut-cycle time .................................................................................................................................................................24

Find arc hour data on a Hypertherm CNC ...............................................................................................................................25

Part numbers for HPR800XD Auto Gas cables and leads ..................................................................................................26

Primary power supply to secondary power supply cables ............................................................................................26

Interface cable .................................................................................................................................................................26

Communication cable ....................................................................................................................................................26

Power supply to ignition console leads .............................................................................................................................26

Pilot arc lead ....................................................................................................................................................................26

Negative lead ...................................................................................................................................................................26

Ignition console power cable .......................................................................................................................................27

Coolant hoses .........................................................................................................................................................................27

Chiller-interface console to ignition console ............................................................................................................27

Chiller to chiller-interface console ..............................................................................................................................27

Power supply to chiller cables .............................................................................................................................................27

Control cable ...................................................................................................................................................................27

Power cable .....................................................................................................................................................................27

Power supply to selection console cables .......................................................................................................................28

Control cable ...................................................................................................................................................................28

Power cable .....................................................................................................................................................................28

Cable and gas hose assembly (selection console to metering console) ..................................................................28

Power supply to CNC interface cable ...............................................................................................................................28

Torch lead .................................................................................................................................................................................29

Work lead .................................................................................................................................................................................29

Ohmic contact wire ................................................................................................................................................................29

Supply gas hoses ...................................................................................................................................................................30

Air hose .............................................................................................................................................................................30

Argon-hydrogen (H35) or nitrogen-hydrogen (F5) hose .......................................................................................30

Nitrogen or argon hose .................................................................................................................................................30

Oxygen hose ....................................................................................................................................................................30

System information .........................................................................................................................................................................31

Model number ..........................................................................................................................................................................31

Serial number ...........................................................................................................................................................................31

System voltage ........................................................................................................................................................................31

Coolant requirements ............................................................................................................................................................31

Notes .................................................................................................................................................................................................32

Maintenance log for HPR800XD Auto Gas plasma systems ..............................................................................................33