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Duramax/Duramax Hyamp Robotic Torches Service Manual 807460
9
Contents
3
Operation ...................................................................................................................................... 47
Using the robotic torch ................................................................................................................................................................ 47
Using the Duramax robotic teach tool .............................................................................................................................. 48
Understand and optimize cut quality ................................................................................................................................ 49
Cut or bevel angle ........................................................................................................................................................ 49
Dross ................................................................................................................................................................................ 49
Straightness of the cut surface .................................................................................................................................. 50
Piercing a workpiece using the robotic torch ................................................................................................................ 50
Common machine-cutting faults ....................................................................................................................................... 51
4
Component Replacement ........................................................................................................ 53
Duramax and Duramax Hyamp robotic torch overview ........................................................................................................ 53
Disconnect the power, gas supply, and torch ....................................................................................................................... 55
Replacing the positioning barrel ............................................................................................................................................... 56
Replacing the torch body ............................................................................................................................................................ 59
Replacing the cap-sensor switch ............................................................................................................................................. 61
Replacing the torch lead ............................................................................................................................................................. 62
5
Maintenance and Parts ............................................................................................................. 65
Perform routine maintenance ..................................................................................................................................................... 65
Routine maintenance tasks ................................................................................................................................................. 66
Inspect the consumables ............................................................................................................................................................ 67
Duramax robotic torch replacement parts ............................................................................................................................... 68
Duramax 180° robotic torch ............................................................................................................................................... 68
Duramax 90° robotic torch ................................................................................................................................................. 69
Duramax 45° robotic torch ................................................................................................................................................. 70
Duramax Hyamp robotic torch replacement parts ................................................................................................................ 71
Duramax Hyamp 180° robotic torch ................................................................................................................................. 71
Duramax Hyamp 90° robotic torch ................................................................................................................................... 72
Duramax Hyamp 45° robotic torch ................................................................................................................................... 73
Accessory parts ............................................................................................................................................................................ 74