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Herrmidifier Load Calculator User Manual

Page 15

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L o a d C a l c u l a t i o n G u i d e

L o a d C a l c u l a t i o n G u i d e

15

w w w. h e r r m i d i f i e r- h v a c . c o m

Air temperature drop across the coils can be considerably

less than 15°F and must be known to accurately calculate

the humidification demand load for cooling. Also, the CFM

air flow across the coils is high and combined with the small

temperature drop, across the coils, will result in less mois-

ture being condensed out of the air onto the coils. Generally,

its safe to figure the exit R.H. at about 90%-95% R.H. The

“OFF” cycle for defrosting is a definite and planned period

during each 24 hours and is usually expressed as “Runs 16

hours out of 24.” You should NOT correct for the “OFF” cycle

in this case since the equipment runs continuously for 16

hours and will remove moisture that must be replaced, con-

tinuously.

Example:

Design Conditions: 34°F 95% R.H.

Cooling Capacity: 30 Tons

24,000 CFM across coils

10°F Air temperature drop

Room Air:

34°F 95% R.H. = 2.29x.95(%) = 2.18 gr./CF

-Exit Air:

24°F 90% R.H. = 1.50x.90(%) = 1.35 gr./CF

Moisture removed by Cooling = .83 gr./CF

Using humidification demand load formula:

24,000 CFM x 60 min./hr.x.83 gr./CF = 170 lbs/hr. water

7,000 gr./lb.

Therefore, a humidification system designed to handle this

demand must be able to supply a maximum of 170 lbs. water

per hour. The above factors are for illustration. The individual

factors must be determined for each special application. It is

helpful to consult a humidification expert who, no doubt, has

had prior experience with these special applications.

Herrmidifier has had extensive experience in all fields of low

temperature humidification, including cold storage as low as

34°F. For a list of previous installations or sizing and recom-

mendations for your own application consult your Herrmidi-

fier Representative.

The Herrmidifier dual-pneumatic atomizing system is partic-

ularly adaptable to cold storage humidification applications.

It has been used successfully to maintain levels as high as

95% R.H. at temperatures as low as 34°F without wetting of

floors.

Product Load

Many products made of or containing hygroscopic materials

will absorb or give up moisture and as such will need to be

conditioned to the proper Regain for shipment. This load only

occurs as a viable factor in the overall MAXIMUM HUMIDI-

FICATION DEMAND LOAD when large amounts of products

are being conditioned rapidly, such as textiles. The proce-

dure for determining the product load is relatively simple if

you observe the following steps.

Step 1. Determine the MAXIMUM change in Regain of the

material during processing, using Table I-C to determine the

Regain of the material before and after conditioning and find

their difference.

Example:

A plant processing 40 tons/hour of product received at 4%

Regain and shipped at 5% Regain will need to add 1% gain

as follows:

Shipping Regain = 5.0%

-Regain when received = 4.0%

Gain = 1.0%

Step 2. Determine the MAXIMUM amount of product, in

pounds, to be processed in any one hour.

Example:

40 tons/hr. x 2,000 lbs/ton = 80,000 lbs. hr.

Step 3. Calculate the MAXIMUM PRODUCT LOAD by tak-

ing the maximum amount of product processed per hour

times the gain needed.

Example:

80,000 lbs./hr.x.01 (% gain) = 800 lbs. water/hour

Therefore, any humidification system designed for this ap-

plication will have to have a maximum capacity of 800 lbs.

water per hr. IN ADDITION to any heating or cooling load.