Flowserve 1878 Double-Disc Gate Valve User Manual
Page 12

12
9.0
MAINTENANCE INSTRUCTIONS (Continued)
 
 9.1.1 
Disassembly (Continued)
 
 
(g)
The Lower Wedge (071) can now be separated from the Upper 
Wedge (069). When separating the two wedges, take care that the 
Wedge Spring (269) does not fly out and become lost. 
 
 9.1.2 
Assembly
 
 
Assembly of the valves is simply the reverse of disassembly. Prior to 
reassembly, read the following special instructions. 
 
 
(a)
All dirt, scale and foreign matter should be removed from inside the 
valve body and bonnet. 
 
 
(b)
Check the seating surfaces to determine that scratches or minor 
imperfections do not exist on the discs or seat rings. If any are 
evident, lap these surfaces until none are visible. (Reference Para. 
9.3.) 
 
 
(c)
When replacing the Bonnet Studs and Nuts (200 & 230) consult the 
applicable drawing or Section 11.0 for correct torque to assure 
tightness of the seal. Prior to tightening, the studs and nuts should 
be lightly lubricated with a nuclear grade lubricant. 
 
 
(d)
The nuts should be tightened evenly using a criss-cross pattern as 
shown in Figure 2. Tighten all of the nuts to 1/3 of the recommended 
value initially. Then repeat the sequence raising the torque to 2/3 of 
the full torque. 
 
 
(e)
Finally, torque all of the nuts to the recommended value following the 
criss-cross pattern. It is essential that the flange faces remain 
parallel and all of the bolting has uniform tension. Failure to achieve 
this may cause gasket weepage when the joint is subjected to 
operating pressures and temperatures. 
 
 
NOTE: As an extra aid to ensure proper bolt tightening, the valve
bonnets have been permanently marked with sequence 
numbers for bolt tightening. 
