0 maintenance – Portable Winch High Speed gas-powered pulling winch PCW5000-HS User Manual
Page 19

19
4.0 Maintenance
 
4.1 Cleaning 
 
Once your job is done, you should clean and dry your winch. 
 
INSPECT THE WINCH, HOOKS,
ROPE, KNOTS AND POLYESTER SLING TO DETECT 
ANY DAMAGE OR SIGNS OF WEAR. 
 
Periodically, remove the capstan drum (section 2.2.4) and 
clean around the shaft (figure 1). Accumulated debris can 
damage the shaft seal. Apply oil to prevent corrosion. 
 
4.2 Lubrication 
 
The rope entry pulley (figure 1, no 1) must turn 
freely. Lubricate it regularly with light oil. Dirt and 
grime lodged between the pulley and the shaft 
may prevent it from turning freely. If required, 
disassemble it to clean the shaft. Use an 8 mm 
hex key. 
 
The gearbox is lubricated at the factory and 
should not require additional lubrication or 
maintenance. If there is appearance of a leak, 
check oil level by placing the winch on a level surface and remove the oil plug (figure 1, no 2). 
Use an 8 mm hex key. 
 
Lean it toward you; some oil should leak out of the hole. If needed, you can add type 
SAE80W90EP gear box oil. 
 
4.3 Honda engine 
 
Maintain the engine according to the instructions found in the Honda engine user manual 
provided. 
 
4.4 Storage 
 
Always store your Portable Capstan Winch
TM
seated on its protection plate. Refer to the Honda
engine user manual for engine storage instructions. 
 
4.5 Spark arrestor 
 
If your Portable Capstan Winch
TM
is equipped with the optional spark arrestor (PCA-1151, sold
separately), you must clean it every hundred (100) hours to keep it running properly. Refer to the 
Honda engine user manual for cleaning instructions. 
 
 
