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10 replacement of parts – Glow-worm Micron 80FF User Manual

Page 25

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25

2000225230C

Diagram 10.2

Diagram 10.1

THERMISTOR
P.C.B.
CONNECTION

12281

10 Replacement of Parts

10272

IMPORTANT NOTES

Replacement of parts must only be carried out by a competent
person
.

Before replacing any parts isolate the boiler from the electrical
supply and turn the gas supply off at the gas service cock, see
diagram 6.2.

Unless stated otherwise, all parts are replaced in the reverse
order to removal.

After replacing any parts always test for gas soundness and if
necessary carryout functional check of controls.

10.1 Access

Gain Access as Section 5.2.

10.2 Electrical Thermistor, Part No.
2000458914

Slacken control box securing screw and swing out the control
box, see diagram 5.9.

Disconnect the thermistor plug from the control board by slightly
bending the retaining latch and removing the plug, see diagram
10.1.

Remove fan assembly, see section 5.3.

Remove the plastic R clips which retain all leads at the rear of
boiler.

Carefully pull out the securing grommet and withdraw the
electrical thermistor from its phial, see diagram 10.2.

Remove thermistor lead from the plastic R clips at rear of case
and the cable clips (these are located down left hand side of
boiler).

Draw thermistor lead followed by thermistor out through the
case grommet.

Re-assembly NOTE: When fitting the electrical thermistor
make sure that the thermistor and grommet are fully inserted
into the phial, see diagram 10.2. Take care when re-threading
as not to damage thermistor.

Refit the cable clips and the plastic R clips retaining the leads.

Refit the plastic retaining tag.

Refit the thermistor lead plug.

Refit fan assembly.

IMPORTANT: Where the flue has a rear connection (from
back of casing), see diagram 5.6, it is essential to make
certain that the flue duct is fully located into the fan elbow
until it can go no further, enabling the flue duct to make a
complete seal when secured.

10.3 Safety Temperature Limiter, Part No.
227038 - diagram 10.2

Gain Access as Section 5.2.

Remove air pressure switch, see diagram 10.6.

Remove the electrical connections from the safety temperature
limiter device, see diagram 10.2.

Undo retaining bracket screw and remove together with safety
temperature limiter.

When refitting use the heat sink compound provided

Re-assembly NOTE: Check that safety temperature limiter is
secure.

NOTE: Polarity of electrical connections is not important.

SAFETY
TEMPERATURE
LIMITER

ELECTRICAL
CONNECTORS

THERMISTOR
PHIAL

SECURING
GROMMET

SECURING
SCREW

RETAINING
BRACKET

ELECTRICAL
THERMISTOR