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Maintenance, Trouble shooting, Cutting blade – MTD 105 User Manual

Page 8: Deck, Engine, Belt removal and replacement

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1 I

Engine—Follow

engine

manual

for

lubrication

instruc­

tions.

Transmission (Self-Propeiled Models Only)—The

transmission is pre-lubricated and sealed at the facto­

ry.

It

does

not

require

checking.

If

disassemijled

for

any reason, fill with 2 ounces of Alvania grease, part

number 737-0168.

MAINTENANCE ____

A

WARNING:

Be

sure

to

disconnect

and

ground

the

spark

plug

wire

before

per­

forming any repairs or maintenance.

NOTE:

When tipping the unit, empty the fuel tank and

keep engine spark plug or air cleaner side up.

TROUBLE SHOOTING

Refer to page 10 of this manual for trouble i hooting

information.

CUTTING BLADE

When

removing

the

cutting

blade

for

sharpening

or

replacement,

protect

hands

by

using

heavy

gloves

or

a rag to grasp the cutting blade. Remove the

I

jolt and

bell washer which hold the blade and adapter to the

engine

crankshaft.

Remove

the

blade

and

adapter

from the crankshaft.

If the blade or blade adapter needs replacing, remove

the two small bolts, lock washers and nuts wh ich hold

the blade to the adapter.

A

WARNING:

Periodically

inspect

the

blade

adapter

for

cracks,

especially

if

you

strike

a

foreign

object.

Replace!

when

necessary.

When sharpening the blade, follow the origin al angle

of grind as a guide. It is extremely important tf at each

cutting edge receives an equal amount of grinding to

prevent

an

unbalanced

blade.

An

unbalanced

blade

will

cause

excessive

vibration

when

rotating

at

high

speeds, may cause damage to the mower ar d could

break, causing personal injury.

It is recommended that the blade always be removed

from the adapter for the best test of balance.

The blade can be tested by balancing it on a round

shaft screwdriver. Remove metal from the heavy side

until it balances evenly.

Before reassembling the blade and the blade adapter

to

the

unit,

lubricate

the

engine

crankshaft

and

the

inner

surface

of

the

blade

adapter

with

I

ght

oil.

Lubricating the bolt holes, bolts and inner surface of

the nuts with light oil is also recommended. Engine oil

may also be used.

When replacing the blade, be sure to install the blade

with the side of the blade marked “Bottom” (or with

part number) facing the ground when the mower is in

the operating position.

Blade Mounting Torque

Center Bolt: 450 in. lbs. min., 600 in. lbs. max.

Blade Adapter Bolts: 200 in. lbs. min., 350 in. lbs. max.

To insure safe operation of your unit, all nuts and bolts

must be checked periodically for correct tightness.

DECK

The underside of the mower deck should be cleaned

after each use to prevent a buildup of grass clippings,

leaves, dirt or other matter. If this debris is allowed to

accumulate, it will invite rust and corrosion, and may

prevent proper mulching.

The deck may be cleaned by tilting the mower and

scraping clean with a suitable tool (make certain the

spark plug wire is disconnected).

ENGINE

Refer

to

the

separate

engine

manual

for

all

engine

maintenance instructions.

Maintain

engine

oil

as

instructed

in

the

separate

engine manual packed with your unit. Read and follow

instructions carefully.

Service air cleaner every 25 hours under normal con­

ditions.

Clean

every

few

hours

under

extremely

dusty

conditions.

Poor

engine

performance

and

flooding

usually Indicates that the air cleaner should be ser­

viced. To service the air cleaner, refer to the separate

engine manual packed with your unit.

The spark plug should be cleaned and the gap reset

once

a

season.

Spark

plug

replacement

is

recom­

mended

at

the

start

of

each

mowing

season;

check

engine manual for correct plug type and gap specifi­

cations.

Clean

the

engine

regularly

with

a

cloth

or

brush.

Keep

the

cooling

system

(blower

housing

area)

cleaned

to

permit

proper

air

circulation

which

is

essential to engine performance and life. Be certain to

remove

all

grass,

dirt

and

combustible

debris

from

muffler area.

BELT REMOVAL AND REPLACEMENT

(Self-Propelled Models Only)

1. Place shift lever in third speed (six speed models

only).

2. Disconnect the spark plug wire and ground it

against the engine.

3. Drain the fuel tank or place a piece of plastic

beneath the cap to prevent gasoline leakage.

4. Remove the transmission belt cover by removing

three bolts. See figure 11.

5. Tip the mower on its side. Block securely.