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Winco ULPSS8B4W/E User Manual

Page 6

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045-00

6

60706-20

critical; failure to provide the proper pressure can

cause many problems ranging from a unit that will

not start to causing damage to the fuel system.

These units are normally tested on Natural Gas and

will have a tag hanging on the fuel hose indicating

on what fuel your unit was factory tested. If you are

running on LP or have to change fuel types at any

time see information on page 8 on LP/NG CONVER-

SION.

INSTALLING THE FUEL LINE

** NOTICE **

The engine generator sets are properly adjusted

before they leave the factory. A tag is attached to

the unit that specifies the fuel, natural gas (NG) or

propane vapor (LP) that the unit was set up and

tested on.

Line Size

Unit location will determine the size of fuel line that

is required to supply the engine with a constant fuel

pressure and volume. Refer to the tables below for

fuel line size, fuel consumption and recommended

tank size. For distances of 50 feet or over, a two

regulator fuel system is recommended. This is ac-

complished by installing a primary regulator at the

tank which will reduce the tank pressure down to

0 to 5 lbs. A secondary regulator is installed to

further reduce the fuel pressure to the required four

(4) to six (6) oz. operating pressure.

This second-

ary regulator must be at least 10 feet from the

engine generator set, any closer installation will

require a larger line be installed to provide a fuel

reservoir. This is also true for the single duel stage

regulators, it should also be a minimum of 0 feet

from the unit. If this is not done the demand regula-

tor on the unit and the pressure regulator in the fuel

line will interfere with each other. When the two (2)

stage regulator system is used on LP, a fuel line size

of /2 to 5/8 inch is generally adequate for distances

up to 300 feet from the primary to the secondary

regulator. (Consult you local fuel supplier for your

exact requirements). The appropriate line size from

the table below is then installed from the secondary

regulator to the generator set.

******************

***** WARNING *****

******************

PERSONAL DANGER - Do not use galvanized pipe

in fuel line runs. The galvanized coating can be-

come eroded and flake off, causing possible obstruc-

tions in the regulator or fuel valve. The results could

range from inoperative engine to hazardous fuel

leaks.

ENGINE GENERATOR SET MOUNTING

WARNING - Personal Injury

The enclosures on these units can become very

hot adjacent to the exhaust areas. Special care

must be taken when installing these units to

insure that the risk of contact by people is mini-

mized.

The unit’s main frame should be bolted to a four to

six inch thick cement pad. The engine-generator is

mounted on a sub-frame which is isolated with spe-

cial shock mounts on the main frame. This allows

the engine-generator to vibrate without affecting the

control panel on the main frame. (See page 20).

Do not install any shock mounts between the base

frame and the concrete pad. Engine vibration will be

transmitted to the control panel causing erroneous

start/stop cycles and premature control failure.

These units should be mounted a minimum of

24” from a structure. This will allow for ample

room to maintain and work on the generator set.

Units must be installed in accordance with all local,

state, and national codes. Consult your local agency

having jurisdiction for specific requirements.

FUEL INSTALLATION

The fuel supply should be as close as possible to the

engine. This will reduce the installation cost of fuel

runs. The information in this manual is offered to as-

sist you in providing the proper fuel for your engine.

However, this information is only provided to inform

you of the engine’s requirements and assist in mak-

ing you aware of the decisions you must make. In

no case should the instructions and information pro-

vided be interpreted to conflict with any local, state

or national codes. If in doubt, always consult your

local fire marshal, gas supplier or building inspector.

******************

***** WARNING *****

******************

FIRE HAZARD - All fuel runs should be installed

by a licensed fuel supplier.

To connect the fuel line to the generator set you will

connect your incoming fuel line to the 3/4 inch NPT

fitting located on the left side of the engine-genera-

tor set. This fitting is shipped with a plastic plug

installed to insure the fuel system stays clean.

For all vapor fuel systems the delivery pressure of

the fuel to the fuel solenoid on the unit must be four

to six ounces psi (per square inch) or 7 to inches

W.C. (water column). These fuel pressures are