Winterwarm fireplace insert or system, Prepare and install the winterwarm front – Vermont Casting WinterWarm Fireplace Insert or System User Manual
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WinterWarm Fireplace Insert or System
2000941
Prepare and Install the WinterWarm Front
Do not remove the WinterWarm Front from its ship-
ping container until the directions indicate to do so. The 
installation of the front is much easier if you partially 
assemble some of the components before removing it 
from the container. 
Refer to the Figure 52 for the location in the shipping 
container of the various parts. Also clear a “grab-space” 
nearby where you can keep handy the tools you’ll be 
using (Phillips-head screwdriver, 11/32” (9mm) wrench, 
7/16” (11mm) wrench, 9/16” (14mm) wrench and utility 
knife) as well as the various parts you’ll be removing.
1. Open the Shipping Container. Remove the straps 
securing the shipping container and then remove 
its top. Among the parts you’ll see in the box is the 
WinterWarm front (lying face down) a bubble-pack of 
parts, and boxes containing the mantel and latticework 
panels. To orient yourself for the following directions, 
stand so that the bubble pack is nearest your feet and 
the solid top cross-piece of the front (the “spandrel”) is 
farthest away. 
2. Unpack the Mantel, Latticework Panels, and Air 
Dividers. Remove the large box on top containing the 
mantel, and the two boxes beneath it containing the 
latticework panels, and set them aside. Also remove 
the two air dividers that are packed in the edge of the 
carton next to the top of the front.
3. Loosen the Bolts in the Spandrel and the Top 
Grille. The solid top cross-piece of the front (the “span-
drel”) is attached to the column sides with four bolts, 
two per side. Also, the top grille of the front is secured 
to the spandrel with two bolts. These fasteners should 
be loosened (not removed) while installing the front so 
that it will be easier to align the sides. These bolts must 
be re-tightened once the sides are in their permanent 
position.
4. Remove the Packing Straps and Discard Them. 
These flat steel bars are secured by one bolt on each 
side to the base of the column. Once you have re-
moved the bolts, lift the top of the WinterWarm front 
and drag it slightly forward until it rests on the edge of 
the shipping carton. This will create enough room in the 
carton to slide the packing straps off the bottom of the 
front column. The packing straps will not be used again 
and may be discarded.
5. Unpack the Remaining Parts.
Slice open the bubble pack with your utility knife and 
remove the electric cord, the hardware package, and 
the two mantel end caps. 
Open the boxes containing the mantel and latticework 
panels and remove the contents. Set all of these items 
aside.
6. Empty the Contents of the Hardware Package 
onto your Grab Space. 
7. Attach the Front to the Fire Chamber.
With assistance, lift the front into position against the 
Fire Chamber, starting with the left side. Move it behind 
the protruding load door hinge halves. Swing the right 
side into position.
It may be necessary to adjust one of the levelling 
screws to align the clevis of the front to the fire cham-
ber.
1
2
3
4
5
KT226
rod thru lattice
5/21/01 djt
Control
Rod
Correct
slot is
5th from
bottom
Latticework Panel
KT226
Fig. 53 To find the correct space in the latticework panel for 
the outside air control rod, locate the second vertical row of 
“diamonds” from the left and count five spaces up from the 
bottom.
FP1130
WW front & parts
6/01
Spandrel
Top Grille
Air Dividers (Do
not overlook
them!)
Steel-
band
Packing
Strap
Winter-
Warm Front
Electric Cable
Hardware Pack
Mantel End Cap
FP1130
Fig. 52 The WinterWarm front and its related parts are shown 
here after three separate boxes containing the mantel and 
latticework panels have been removed. For easiest assembly 
and installation, follow the sequence of the directions exactly.
Mantel End
Cap
