Champion Power Equipment 12003 - Manual (Page 18)

15
REV 12003-20120906
ENGLISH 12003
TroUbleshooTInG
Problem Cause Solution
Motor does not turn on Switch Assembly not connected
properly Insert Switch Assembly all the way into the connector .
Loose battery cable connections Tighten nuts on all cable connections .
Contactor malfunctioning Tap contactor to loosen contacts . Apply 12 volts to
coil terminals directly . A clicking indicates proper
activation .
Defective Switch Assembly Replace Switch Assembly .
Defective motor Check for voltage at armature port with Switch
pressed . If voltage is present, Replace motor .
Water has entered motor Allow to drain and dry . Run in short bursts without
load until completely dry .
Motor runs but Cable
drum does not turn Clutch (Cam Ring) not engaged Move Cam Ring to the "In" position . If problem
persists, a qualified technician needs to check and
repair .
Motor runs slowly or
without normal power Insufficient current or voltage The battery is weak, recharge . Run winch with vehicle
motor running (Battery should have a strong charge)
Loose or corroded battery cable
connections . Clean, Tighten, or replace .
Motor overheating winch running time too long Allow winch to cool down periodically .
Motor runs in one
direction only Defective or stuck Contactor Tap Contactor to loosen contacts .
Repair or Replace contactor .
Defective Switch Assembly Replace Switch Assembly .
for further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999
tech@championpowerequipment .com