Champion Power Equipment 14551 - Manual (Page 17)

Troubleshooting
Rev 14551-20090309 13
Troubleshooting
Problem Cause Solution
Motor does not turn on Switch Assembly not connected properly Insert Switch Assembly all the way into
the connector.
Loose battery cable connections Tighten nuts on all cable connections.
Solenoid malfunctioning Tap solenoid to loosen contacts. Apply 12
volts to coil terminals directly. A clicking
indicates proper activation.
Defective Switch Assembly Replace Switch Assembly.
Defective motor Check for voltage at armature port with
Switch pressed. If voltage is present,
Replace motor.
Water has entered motor Allow to drain and dry. Run in short bursts
without load until completely dry.
Motor runs but Cable drum
does not turn Clutch not engaged Rotate clutch knob to the "In" position. If
problem persists, a qualified technician
needs to check and repair.
Motor runs slowly or
without normal power Insufficient current or voltage The battery is weak, recharge. Run winch
with vehicle motor running (Battery
should have a strong charge)
Loose or corroded battery cable
connections. Clean, Tighten, or replace.
Motor overheating winch running time too long Allow winch to cool down periodically.
Motor runs in one direction
only Defective or stuck Solenoid Tap Solenoid to loosen contacts.
Repair or Replace solenoid.
Defective Switch Assembly Replace Switch Assembly.