Table of contents1 – Oldcastle BuildingEnvelope TCR-250 User Manual
Page 2

General Information
Product Use
Protection and Storage
Check Material
Field Conditions
Cleaning Materials
Expansion Joints
Frame Fabrication
Measuring Opening
Cutting Material
Anchor at Incidental Water Application
Head & Sill Fabrication
Vertical Mullion Fabrication
Horizontal & Weep Hole Fabrication
Frame Assembly
End Dam Attachment and Sealing
Frame Installation
Head & Sill Anchor Installation
Zone Plug Installation
Perimeter Sealant Application
SSG Bridge Installation
Setting Block Location
Setting the Glass
TABLE OF CONTENTS
Page
1
2
2
2
2
3
5
5
6
7
8
9
Vertical & Horizontal Attachment and Sealing
10
10
11
11
12
12
12
12
12
12
Glass Size Calculation
Gasket Installation
Frame Splicing
Head & Sill Splicing
14
APRIL 2011
T C R - 2 5 0 W I N D O W W A L L I N S T A L L A T I O N M A N U A L
Phone: 1-866-OLDCASTLE (653-2278)
Web Address: www.oldcastlebe.com
Suggestions for Improving Thermal Performance
3
Typical Frame Configurations
4
Glazing
Glass Stop Installation
12
Glazing Frames with SSG Verticals
13
Side Block Installation
13
Reglazing
Modification for Reglazing
15
Reglazing
16
CORNER ASSEMBLY
90 Outside Corner Assmembly (6" System)
17-18
19-20
90 Outside Corner Assmembly (4-1/2 " System)
PARTS LIST
4-1/2" and 6" Systems Parts List
21-24
Quick Reference Guide
1. Cut lengths taken from D.L.O. dimensions are measured from the inside of the mullions. Face
members are slightly more narrow to provide a good joint seal. SEE PAGE 5
2. End reaction limitations: 4-1/2" System - 600 lbs without reinforcing sleeve - 875 lbs with sleeve. SEE PAGE 9
3. Outside 90 Corner options: 4-1/2" System - Head & Sill Run Thru- 6" System -Corner Mullions run thru.