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Trouble-shooting guide – Evolution Engines 35GT User Manual

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Step III- If the engine accelerates correctly, according to the above test, set it at idle speed and accelerate

to full speed. Repeat twice more. If the engine functions correctly, go to Step IV. If it cuts out, open the low

speed needle by 5–10 minutes more.

If the engine does not respond to acceleration fast enough, keep closing the low speed needle until the engine

starts to cut out in response to throttle opening. At that point reopen the low speed needle by 5–10 minutes.

Step IV- If the engine reacts correctly set it at full speed. If revolutions do not drop, the engine has been

adjusted successfully. If revolutions seem to drop, open the high speed needle by about 5–10 minutes.

Caution! The engine must be stopped while you adjust the carburetor in order to prevent injury by the propeller.

Starting and running a new engine:

Having started the engine, leave it running for about 5 minutes at a higher idle speed. Then run it for about 20

minutes, while changing revolutions from idle to 1/2–3/4 of the range and shortly holding each position—gradually

prolong the holding periods. After 10 minutes of operation open the throttle to maximum for a period of about one

minute. At this point stop the engine and let it cool down. Then restart it and check the adjustment. If everything

is all right, you can make your first flight. During first few flights do not overload the engine and do not let it run at

high revolutions for long periods of time (very important during hot weather). Use up all the fuel that was mixed with

the oil that is included with your engine. From then on, fuel and oil should be mixed in the proportion 40:1

5

Trouble-Shooting Guide

If the engine does not start

- check and use a new spark plug if needed. (Check

the spark: put the plug into the cable end and by

turning the engine you´ll see the necessary spark.

Note: The plug must touch a metal part of the engine.)

- check fuel lines.

- check for proper mechanical function by turning

the engine over.

- check that the carburetor is correctly installed.

- remove the carburetor cover from the feed side;

check the filter and blow off carburetor with

compressed air (

Caution: When using compressed

air, use eye protection.); when re-assembling be

careful to maintain the proper order of the components.

- check the vacuum feed line.

Mechanical Faults

If the engine can not be turned over easily

- a likely cause is the piston in the cylinder is seized:

loosen and unscrew the cylinder bolts.

- carefully remove the cylinder.

- visually examine the piston and crankcase to find

the likely cause of the engine’s mechanical problem.

Note: Mechanical repairs must always be completed

by a professional service department.

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