CCI Thermal Technologies NGS - NGS1000 Natural Gas Scrubbing System - Manual (Page 2)

INSTALLATION & MAINTENANCE INSTRUCTIONS
WARNINGS
INSTRUCTIONS
NGS 1000
Natural Gas Scrubbers
1. Read and follow all instructions contained in this manual before
installing, operating and maintaining this equipment. Failure to
do so could void the warranty, damage the equipment, or cause
sever injury or death.
2. Relieve all pressure before dismantling unit.
FLO-DRI - Cartridges
1. Do not use cartridge if the package has been damaged or seal
is broken.
2. Store cartridges at room temperature in a dry, dark place.
3. Avoid contact with eyes or exposed skin.
4. Contents may be harmful if swallowed or inhaled as dust.
5. Spilled or discarded product should be disposed of in accordance
with all applicable government regulations.
6. Contents may become hot if exposed to water.
INSTALLATION PROCEDURE
A. Read and follow all instructions contained in this manual before
installing, operating and maintaining this equipment. Failure to do so
could void the warranty, damage the equipment, or cause sever injury
or death.
B. Review Figure 2 for NGS 1000 scrubber component nomenclature.
Refer to Figure 3 for mounting dimensions and NGS scrubber general
arrangement. Install scrubber units only in vertical position shown.
C. Install the NGS 1000 scrubber using appropriate mounting hardware.
Optional (factory supplied) universal mounting brackets are available.
D. Relieve and block all pressure before installing, maintaining, or
dismantling the NGS 1000 scrubber.
E. Remove the NGS 1000 scrubber cover (Item 3). Carefully inspect the
spring (Item 6), the O-ring (Item 8), and the covering/housing threads.
Remove any dirt, contaminants or residue from the cover/housing
threads prior to final assembly.
F. Read the label on the FLO-DRI Natural Gas Cartridge (Item 2) then remove
the cartridge from the factory-sealed bag. Ensure the contents of the
FLO-DRI cartridge are never exposed to water.
G. Insert the FLO-DRI cartridge (Item 2) into the scrubber housing (Item 1).
To help with this process you may choose to insert a sheet of rolled
paper or transparency into the scrubber hosing (Item 1) prior to
inserting the FLO-DRI cartridge. Remember to remove the paper or
transparency once the NGS cartridge has been installed.
H. Re-install the NGS cover (Item 3) using a 3/4” wrench and ensure
the cover has completely bottomed out and there is zero gap
between the cover and housing. CAUTION: DO NOT OVERTIGHTEN
the cover or thread damage may occur. Contact the factory if
threads are damaged, corroded, stripped or galled. Ensure O-ring
is not pinched/deformed and that is not displaced from
the groove - realign O-ring into groove if necessary; ensure no dirt,
chips or foreign matter is trapped.
I. Ensure all fittings are installed and sealed in accordance with the
manufacturer’s specifications.
J. Verify that the drain cock (Item 7) is in the fully closed position
(clockwise hand tight) before pressurizing the system.
MAINTENANCE PROCEDURE
I. Refer to Table 4 to determine the suggested change-out
frequency for your Cata-Dyne TM heater application.
II. Relieve and block all pressure before installing, maintaining,
or dismantling the NGS 1000 scrubber.
III. Release and contain any residual water and contaminates from the
drain bowl by opening the drain cock (Item 7) counterclockwise.
IV. Repeat step E of the Installation Procedure.
V. Remove and properly dispose of used or contaminated cartridges
in accordance with all applicable government regulations.
VI. Repeat steps F through J of the Installation Procedure.
HOW TO ORDER
Natural Gas Scrubber cartridge and mounting kit coded numbering system
is presented in Table 1, while the parts list is in Table 2.
Figure 2 NGS 1000 Natural Gas Scrubber and FLO-DRI Cartridge
Table 2 Parts List
-
FLODRI-10MS
A16146-01
A10069-42
A16154-01
NGS-K
A16149-01
DESCRIPTION
SCRUBBER HOUSING
CARTRIDGE
THREAD COVER
THREADED BASE
BAFFLE
CONICAL SPRING
DRAIN COCK
O-RING
SNAP RING
MOUNTING BRACKET
LABEL
PART NUMBER
NGS - 4
-
FLODRI-25MS
A16146-02
A10069-43
A16154-02
NGS - 12
ITEM
1
2
3
4
5
6
7
8
9
10
11
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- -
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