Trebor IQ Chemical Heater - Manual (Page 2)

MODEL IQ QUARTZ HEATER OPERATION / MAINTENANCE MANUAL CONTENTS
CONTENTS
1 INTRODUCTION ........................................................................................................... 3
1.1 INTENDED USE AND AUDIENCE ..................................................................... 4
1.2 HEATER SIZING ................................................................................................ 4
2 SAFETY ........................................................................................................................ 5
2.1 SAFETY PRECAUTIONS ................................................................................... 5
2.1.a General Safety ....................................................................................... 5
2.2 SAFETY MESSAGE CONVENTIONS ............................................................... 5
2.2.a Caution .................................................................................................. 5
2.2.b Warning ................................................................................................. 6
2.2.c Danger ................................................................................................... 6
2.3 HEATER INTERLOCKS ..................................................................................... 6
2.3.a Leak Sensor........................................................................................... 6
2.3.b Element Over-Temperature Protection ................................................. 7
2.3.c Liquid Over-Temperature Protection ..................................................... 7
2.3.d Internal Over-Temperature Protection ................................................... 8
2.3.e Liquid Level Sensor Interlock ................................................................ 8
3 INSTALLATION ............................................................................................................ 9
3.1 UTILITY REQUIREMENTS .............................................................................. 10
3.2 UNPACKING .................................................................................................... 10
3.3 ORIENTATION ................................................................................................. 10
3.4 FLUID CONNECTIONS .................................................................................... 10
3.4.a Inlet & Outlet ........................................................................................ 10
3.4.b Liquid Drain .......................................................................................... 10
3.5 ELECTRICAL CONNECTIONS ........................................................................ 11
4 OPERATION ............................................................................................................... 12
4.1 GENERAL ......................................................................................................... 12
4.2 LIQUID START-UP ........................................................................................... 12
4.3 TEMPERATURE CONTROL ............................................................................ 13
4.4 SHUT DOWN .................................................................................................... 13
5 MAINTENANCE .......................................................................................................... 14
5.1 SPARE PARTS ................................................................................................. 14
5.2 PREVENTIVE MAINTENANCE SCHEDULE ................................................... 14
5.3 REMOVAL AND REPLACEMENT INSTRUCTIONS ....................................... 14
5.3.a Heater Replacement ............................................................................ 14
5.3.b Heater Decommissioning .................................................................... 14
5.3.c Heater Disposal ................................................................................... 14
6 TROUBLESHOOTING ............................................................................................... 15
6.1 IRREGULAR TEMPERATURE CONTROL ...................................................... 15
6.2 HEATER ELEMENT CHECK ........................................................................... 15
6.3 INTERLOCK SENSORS .................................................................................. 16
7 WIRING SCHEMATIC ................................................................................................ 17
8 OPTIONS .................................................................................................................... 20
8.1 FLUID CONNECTIONS (IQL04V208SB08AAA00): ......................................... 20
8.2 LIQUID LEVEL SENSOR (IQL04V208SB08AAA00): ...................................... 20
8.3 LEAK SENSOR (IQL04V208SB08AAA00): ..................................................... 20
8.4 INTERLOCK TEMPERATURE SENSORS (IQL04V208SB08AAA00): ........... 20
9 WARRANTY AND EXCLUSIONS .............................................................................. 21
10 CONTACT INFORMATION ........................................................................................ 22
10.1 GENERAL CONTACT INFORMATION ............................................................ 22
10.2 TECHNICAL SUPPORT ................................................................................... 22
10.3 REGIONAL REPRESENTATIVES ................................................................... 22