Trail Master Suspension TM403N FORD F-150 4WD SUSPENSION LIFT KIT User Manual

Page 9

TM403N

Revised

12.5.13

bolts (90-5533 front and 90-5535 rear),
cam eccentric (90-5532), 18mm wash-
ers and nuts. The cams should fit be-
tween the cam guides on the cross
members. Center the cams in the
guides. You will torque the bolts at the
end of the install when the vehicle is on
the ground. See Illustration 7.

19. Install the crossmember skid plate (82-

5517) to the front and rear crossmem-
bers using the supplied 3/8” X 1 1/4”
bolts and hardware. See Illustration 8.

20. Torque all differential, sway bar and

crossmember hardware according to
the torque chart on page

or to manu-

facturers specifications.

NOTE: The rear cross member is slot-

ted, the rear cross member needs to be
pushed as far to the Passenger side as pos-
sible before it is tightened.

21. Reinstall the front driveshaft to the dif-

ferential by slipping in the new alumi-
num front driveshaft spacer (90-4248)
and fasten with (6) supplied 10mm– 1.5
X 90mm 12.9 bolts. Be sure to use red
thread locker on these bolts. See Illus-
tration 9. Torque the bolts according to
the chart on page

Rotate driveshaft

to check for binding. If it binds the

driveshaft must be clearanced by a
qualified driveline shop.

NOTE: The use of this driveshaft

spacer is intended for light usage
only. If the intended usage is for
high speed off road, this spacer
should not be installed. The factory
front driveshaft should be length-
ened by a qualified driveline shop.

Trail Master takes NO responsibil-

ity for damage caused as a result of
the installation of this spacer.

22. Install the sway bar frame mounts to

the sway bar drop brackets using the
previously removed OE bolt plates,
spacer plates (90-9434), OE and hard-
ware. See Illustration 10.

23. Secure the sway bar end links to the

sway bar using the previously removed
OE hardware.

24. Torque the sway bar mount hardware

ft./lbs.

Driveshaft
Spacer
90-4248

Illustration 9

Front Driveshaft Spacer

(6) 10mm
X 90mm
12.9 Bolts

Front
Driveshaft
Flange

Front Diff
Flange

Illustration 10

Pass Side Sway

Bar Drop

Sway Bar

82-5518
Sway Bar
Drop
Bracket

OE Bolt
Plate

90-9434
Sway Bar
Spacer
Plate